waschmaschine kd e
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krones Cleaning Technology
DV-d27-P0052-0 01/2003 VT Flens/NT
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Cleaning Technology
Bottlewasher
Created by: Michael Eidenschink
Date: 20/07/2006
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krones Cleaning Technology
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DV-y27-0874-0 05/05 VT-Flen/ PS
Al l r ig ht s reser ved f or t hi s dr aw in g.I t is not al lowed to copy or hand i t over to ot her personswi th ou t ou r ag reement .KRONES AG , Werk Flensburg
Technical changes reserved!
Special equipm ent w ith addit ion al pr ice!
KRONES Bot t le Washing Machine LAVATEC KD clean design
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Infeed
Typ KD
Lever for
accumulation tablealterations for
different bottle
diameters
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Infeed guides
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Lever for accumulation table alterationsfor different bottle diameters
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Bottle cell carrier with bottle cell incl. plastic insert
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KD-3 Pre-Warming with Pre-Spray and Pre-Soakincl. high pressure Pre-Spray
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Functional safety through permanent label
removal
Automatic debris removal out of the
machine
Cleaning effect by high flowrate
Precleaning of the bottles
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Lavatec KD......... CD ( clean design) Designed under hygienic aspects
New filtration-systems
Consequent accessibility for optimal
cleaning and maintenance
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Development target......... CD ( clean design) Regulation of the contamination
Regulation of the pH value
Regulation of the temperature
Debris resistant design
Optimised accessibility
Visible inner areas
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Lavatec KD......... CD ( clean design)
1
2
3 4 5 6
7
warmwater 1
post caustic
warmwater 2
coldwater
post caustic bath
4
5
1
2
3
freshwater
6
caustic jetting 7
Rough particle filtration
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Filtration post caustic Rough particle filtration
Removal of rest paper and pulpe
Clean keeping of the post caustic bath
k
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Particles are removed out of the post caustic
Flushing of bottle carriers in the post caustic
High circulation volume
Mesh size debris removal appr. 3mm
Microfiltration 20-200 m
Filtration post caustic
k
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Water zones No filter systems for the water
circulation
Maintenance free pump protection
sieve with automatic back flushing
Complete drain of the pump housing
and piping
k l i h l
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Clean design housingCentral drain point
Complete drain of the pumps
Automatic back-flushing
Easy to clean
Automatic debris removal
k Cl i T h l
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Discharge profiles made of hygienic
plastic
Clean design of the profiles
Profiles single changeable
Profiles visible from outside
Discharge area
k Cl i T h l
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DEMO
Traveller window
Discharge visible
Optimised accessibility for consequent
cleaning and maintenance
Fast dry out of the discharge area during
down-times
Avoidance of bacteriological growth
Discharge area
k Cl i T h l
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Finger shaft with cutting edge Easy cut off of wrapped around belts
krones Cl i T h l
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Minimum wear parts
Fall-free bottle discharge
Low noise operation
No open sprockets
New discharge mechanic
krones Cl i T h l
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Bottle carrier Low deflection
Minimised carry over
Easy changeable plastic inserts
krones Cl i T h l
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Drive system Drive with synchro motors
Motor and gearbox from one supplier
Safety controlled by torque indicator
and overload clutch
Spur gear with high efficiency and
minimum wear
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Chain roller with plastic bush Load reduced by 50 %.
Wear minimisation
Guarantee 30000 h
Quiet running of the chain
Load reducement
Runtime elongation
- 50%
h +
100
%
F
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Automatic improvement of chain length
Automatic adjustment of the chain
Optimal adjustment of the chain extends
the lifetime of the chain
Maintenance reduced
Automatic chain tensioning
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Internal jetting Selfcleaning; self-adjusting
Water supply from both sides
Equal pressure distribution
Cleaning hole
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External flushing High volume flushing
Blockage resistant
Equal pressure distribution
Maintenance free
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ADVANTAGES AND PRINCIPLE
OF THE KRONES BOTTLEWASHER
Self adjusting infeed system with all
safety devices and individual finger
operation.
Steel bottle carrier with plastic basket to
minimise liquid carryover, bacteriological
growth and a minimum deflection rate. Control of missing plastic baskets
Synchronised main drive with individual
operation of infeed and
discharge.Monitoring of the encoder-
system and the torque.This guarantees a
very low wear of the carrier - chain.
Rotating spray nozzles with water infeedat both sides, cleaning hole and self-
cleaning nozzles.
Automatic self cleaning filter screens for
the prespray sections.
Special plastic bushes for main chain.
New gearbox generation
External heatexchangers for the caustic
bathes.
Discharge with a finger system that pick upthe bottle in the pocket.
Maintenance-and cleaning-free external
spray pipes.
Monitoring system for missing plastic
baskets.
Filling ,refilling and bath-level control.
Temperature control with a softwarecontroller.
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