composites europe automation solutions for preform production
TRANSCRIPT
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 2
Composites Europe Forum
KSL Keilmann Sondermaschinenbau GmbH
Automation Solutions for Preform Production
Guido Jaeger
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 3
KSL Keilmann Sondermaschinenbau GmbH
- System Supplier -
Joining Technology core competence:
Stitching of Technical Textiles
Cutting Technology Production Automation
Frankfurt
Lorsch
Altenburg
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 4
Airbag AM01 Composites AM02 Interiors AM03 Seam Documentation AM04 Tire Cord AM05 Convertible Top AM06 Individual AM07
Heating Systems HT01 Mattress HT02 Furniture HT03 Individual HT04
Filter Pocket FT01 Wet Filtration FT02 Filter Tubes FT03 Individual FT04
Aeronautics LR01 Space LR02
AUTOMOTIVE
FILTER
HOME TEXTILES
AEROSPACE Rotor Blades SO01 Belts SO02 Conveyor Belts SO03 Fashion SO04 Individual Automation SO05
INDIVIDUAL
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 5
12 advantages
to apply stitching to technical textiles
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 6
7. surging of cutting edges to prevent from fraying
8. media flow guiding of media flow e.g. resign flow
9. nesting of micro cracks within specified sections
10. quilting individual compression of the preform
11. decorative stitching due to design requirements, orientation
12. spacing providing specified opening between layers of textile material in filtration spacing to pull rods through subpreform
1. joining of several layers of sub preforms
2. structural reinforcement vertical reinforcement to improve interlaminar sheer resistance
3. local reinforcements stitching of local patches / structures
4. draping support seam line serving as a bending edge
5. fixation to avoid drifting of single layers of fabric during the resign infusion process
6. material handling supporting improved material stiffness
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 7
Robotic Stitching
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Robotic Sewing Solutions
KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str. 101 - 64653 Lorsch - Germany
robot moving the part robot driving the sewing machine
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 9
Boeing 787 – Landing Gear Braces
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 10
Eurocopter – Preforming Center
Composite profile of helicopter chassis in RTM technology
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 11
Eurocopter – Preforming Center
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Airbus A380 – Pressure Bulk Head
CNC controlled production Unit - diameter = 10 m - fabric roll layer - modular handling
units
KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str. 101 - 64653 Lorsch - Germany
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 13
JEC - Innovation Award 2011 Latecoere - Boeing 787 PAX door
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 14
KL 502 – Robot on Linear Axis
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 15
KL 504 – Portal Sewing Robot
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 16
Process Technology
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 17
Single Side Stitching / Tufting
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 18
Robot Tool Changer
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 19
Automotive Interior
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 20
Automotive Dashboard - Visteon
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 21
Robot Stitching Cell
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 22
Dashboard Stitching
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 23
RS 564 - Stitching Head
KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 24
Dashboard Processing
Ultrasonic Cutting - Stitching - Tape Sealing
KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str. 101 - 64653 Lorsch - Germany
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