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CURTISS- WRIGHT Penny+Giles ENGINE CONTROL SYSTEMS LINEAR SENSORS

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Page 1: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

CURTISS-

WRIGHTPenny+Giles

ENGINE CONTROL SYSTEMS

LINEAR SENSORS

Page 2: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Die pneumatische Version ist nicht mehr verfügbar.

Page 3: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

5

E L E K T R I S C H EA N S C H L Ü S S E3-adriges, PUR-ummanteltes

Kabel,

1 oder 10 m lang,

Leiter 19-fädig, ø0,15 pro

Leiter, ETFE isoliert

Elektrische Länge E

Rot Schwarz

Ausgang Gelb

MechanischerZylinderhub Maximale ausgefahrene Position

(kundenspezifiziert)Minimale eingefahrene Position

(kundenspezifiziert)

ICS 100A B M E S S U N G E N

INTERNER FLANSCH

ICS 100/I

EXTERNER FLANSCH

ICS 100/E

32,0

4,804,60

4,504,25

Elektrische Länge E 13,5

1,5 10,0

11,5max. mit aufgesetzterEndabstützung

Endabstützung, nur für Sensoren über 300 mm elektrische Länge.

Die Schleiferbaugruppe kann bei aufgesetzter Endabstützung

abgenommen werden..

Eingefahrene Position Ausgefahrene Position

ø19

,94

19,

84

Mechanische (Zylinder-) Hublänge

17,0 min

10,9710,87

Min. eingefahrene Position,falls nicht kundenspezifiziert.

15°

0,60

30°

13,0

19,80

ø21

,03

20,8

8

ø20

,0

3-adriges Kabel, Leiter 19-fädig, ø0,15, ETFE-isoliert, mit

PUR-Ummantelung,1 oder 10m lang

10,0

ø25

.00

24.

97

Schleiferbaugruppe

Nut-Einzelheiten

19,30 Elektrische Länge E 12,70

1,5 10,0

10,0

Endabstützung, nur für Sensoren über 300 mm elektrische Länge.

Die Schleiferbaugruppe kann bei aufgesetzter Endabstützung

abgenommen werden.

Eingefahrene Position Ausgefahrene Position

ø19

,94

19,

84

Mechanische (Zylinder-) Hublänge

17,0 min

10,9710,87

Min. eingefahrene Position, falls nicht kundenspezifiziert.

3-adriges Kabel, Leiter 19-fädig, ø0,15, ETFE-isoliert,

mit PUR-Ummantelung,1 oder 10 m lang

13,50

ø10,09,95

22,2221,97

A/F

Einzelheit A

45°

ø16

,69

16,8

1

2,762,38

Einzelheit A

Gew

inde

: si

ehe

Tab

elle

R0,4R0,8

Schleiferbaugruppe

11,5max. mit aufgesetzterEndabstützung

Zoll EI 3/4 16 UN-2A

Metrisch EM M20 x 1,5-6g

Flansch Gewinde

12,6512,55

Max. Außendurchmesserfür Abstützungsstifte

Aufsicht mit aufgesetzter Endabstützung(Flansch und Schleiferbaugruppe nicht dargestellt)

Hinweis: Die Elektrische Länge kann mit Hilfeder Installationsanleitung auf Seite 6ermittelt werden.

Hinweis: Zeichnungen sind nicht maßstäblich

Page 4: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Mechanische (Zylinder-) Hublänge a

17,0 min

10,9710,87

Min. eingefahrene Position,falls nicht kundenspezifiziert.

KolbenstangeSensorkörperAnwenderdefinierte

Totlänge

f

d

Allgemeine Toleranz±0,25mm

Hinweis: Die Abmessungen gelten unter der Annahme, dass der Zylinderkolben bzw. die Kolbenstange in der eingefahrenen Position einen mechanischen Stop besitzt.

Elektrische Länge E

1,50 c1 g 10,0

Eingefahrene Position Ausgefahrene Position

max. mit aufgesetzterEndabstützung13,50 c3

stop

Sensorflansch

c2

b

h 11,50

Bez

ugs-

Ylin

ie B

ezug

s- X

linie

Elektrische Länge E

g 10,0

Eingefahrene Position Ausgefahrene Position

17,0 min

10,9710,87

Min. eingefahrene Position,falls nicht kundenspezifiziert.

h 11,50 max. mit aufgesetzterEndabstützung

Stop

13,50 c3

Sensorflansch

KolbenstangeSensorkörperAnwenderdefinierte

Totlänge

f

d

Allgemeine Toleranz±0,25mm

Hinweis: Die Abmessungen gelten unter der Annahme, dass der Zylinderkolben bzw. die Kolbenstange in der eingefahrenen Position einen mechanischen Stop besitzt.

b

c2

Mechanische (Zylinder-) Hublänge a

1,50 c1

Bez

ugs-

lin

ieY

Bez

ugs-

lin

ieX

ICS100 Schleiferbaugruppe(siehe Hinweis 1)

Wellen-Federscheibe P+G P/N 63-112-010

Sicherungsring P+G P/N

69-005-104

ø13

,00

min

(sie

he H

inw

eis

2)

12,9012,80

1,241,10

16,0

ø22

,13

22,0

ø21

,0

UnterlegscheibeP+G P/N P54165

A

Kolbenstange (typisch)

Ansicht A(ohne Scheiben und

Sicherungsring)

ICS 100

7

A b b , 1 INTERNER FLANSCH ICS 100/I

A b b , 2 EXTERNER FLANSCH ICS 100/EI & EM

A b b , 3 SCHLEIFERBAUGRUPPE ICS 100 - Einbauanweisung und Abmessungen der Kolbenstangen-Bohrung

10,67

1,50

33,0

15°/20° Fase

Gewinde M5 für konische Sicherungsschraube

ø25

,032

25,0

06

ø8,

0

Bearbeitungsvorschlag für rückseitigen Zylinderboden

Bearbeitungsvorschlag für rückseitigen Zylinderboden

Benötigte Teile aus dem Einbausatz:1 x O-Ring Innen-Ø 20,6 mm 64-045-2071 x Deckscheibe 64-074-0031 x konische Sicherungsschraube

M5 63-096-506

Hinweise:1. Die Schleiferbaugruppe muss so in die Kolbenstangenbohrung

eingesetzt werden, dass die angewinkelte Befestigungsfläche fürdie Schleifer in Richtung A zeigt, damit die Schleifer beimZusammenbau mit dem Sensor auf die Schleiferbahn gleitenkönnen. Vorsicht: Bei falschem Einbau kann es zu Beschädigungender Schleiferfedern kommen!

2. Der empfohlene Kolbenstangen-Bohrungsdurchmesser zurAufnahme des Sensorkörpers hängt davon ab, ob eineEndabstützung auf den Sensor aufgesetzt ist oder nicht. FürSensoren ab 300 mm Elektrischer Länge wird ein minimalerBohrungsdurchmesser von 13,0 mm empfohlen. Für Sensorenunter 300 mm Elektrischer Länge wird ein minimalerBohrungsdurchmesser von 11,0 mm empfohlen

3. Die links gezeigte Einbaumethode wird empfohlen. Der Anwendermuss sicherstellen, dass seine Konstruktion, Einbaumethode undverwendete Materialien für die Installation ausreichend sind.

4,0

Gew

inde

ø

ø26

,0 m

inS

tirnf

läch

e

125

Winkelentgraten

20,3

020

,40

30°

* *

* = 32

gratfrei

C

Detail C

20,8

021

,20

Das Gewinde sollte sein:• Senkrecht zur Stirnfläche innerhalb 0,13 mm• Konzentrisch zu Rø und Sø innerhalb 0,13 mm

Benötigte Teile aus dem Einbausatz:1 x O-Ring Innen-Ø 16,4 mm 64-045-004

Gewinde Min. Anzugsmoment3/4 16-UNF 2A (ICS100/El) 42,0NmM20 x 1,5 6G (ICS100/EM) 58,8Nm

Page 5: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted
Page 6: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

E L E C T R I C A L C O N N E C T I O N S3 core cable: PUR sheathed

1m or 10m long with ETFE

insulated 19/0.15 cores

Electrical length E

Red Black

OutputYellow

Mechanicalcylinder stroke Max. extended position

(customer defined)Minimum retracted position

(customer defined)

D I M E N S I O N S

INTERNAL FLANGE

ICS100/IN

EXTERNAL FLANGE

ICS100/EI or EM

32

4.804.60

4.504.25

Electrical length E13.5

1.5 10

11.5Max. with end supportbearing fitted

End support bearing,for units over

300mm electrical length.

The slider ring can beremoved without disturbingthe end support bearing.

Retracted tap position Extended tap position

ø19

.94

19.

84

Mechanical (cylinder) stroke

17 min

10.9710.87

Minimum retracted position.Otherwise customer defined

15°

0.6

30°

13

19.80

ø21

.03

20.8

8

ø20

3 core cable 19/0.15 ETFE insulated with PUR

sheath 1 or 10m long

10

ø25

.00

24.

97

Slider ring

Groove details

19.30 Electrical length E12.70

1.5 10

10

End support bearingfor units over

300mm electrical length.

The slider ring can beremoved without disturbingthe end support bearing.

Retracted tap position Extended tap position

ø19

.94

19.

84

Mechanical (cylinder) stroke

17 min

10.9710.87

Minimum retracted position.Otherwise customer defined

3 core cable 19/0.15 ETFE insulated with PUR

sheath 1 or 10m long

13.50

ø10.0 9.95

22.2221.97

A/F

Detail A

45°

ø16

.69

16.8

1

2.762.38

Detail A

Thr

ead

see

tabl

e

R0.4R0.8

Slider ring

11.5Max. with end supportbearing fitted

Imperial EI 3/4 16 UN-2A

Metric EM M20 x 1.5-6g

Flange Thread

12.6512.55

Max O/D of bearing pins

View with end support bearing fitted (flange and slider ring omitted for clarity)

Note: Electrical length should be calculatedusing guide on page 6

5

Page 7: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

STEP 1 - Calculate electrical length - EThis is part of the ordering code The sensor can only be ordered by electrical length - notmechanical stroke of the actuator / cylinder. (Refer to fig.1 and 2)

The formula to use is E = a + b -1.03mmWhere

a = Maximum mechanical stroke of actuator/ cylinder in mm*

b = user defined dead length*

-1.03mmconstant

= c1 + c2 - c3 (including maximum tolerances)

Select a sensor from the range that has a value for E equal to orgreater than the calculated length. Note that the ICS100 can beordered in increments of 5mm for 25mm to 200mm lengths, andincrements of 10mm for 210mm to 1600mm lengths.

Typical working example:Cylinder mechanical stroke a = 321.0 ±1.0mmUser defined dead length b = 6.70 ±0.5mmConstant = -1.03mmSensor = External flange, metric thread;

hydraulic use; 1m cable

Maximum electrical length (including positive tolerances) =322 + 7.2 - 1.03 = 328.17mm

From the available range, the next closest length to 328.17mm is330mm, so select this in the ordering code. Full ordering code forthis selection would be: ICS100/EM/0330/H/01

Calculating the sensor body lengthFor reference, the maximum sensor body length (see dimension don figs.1 & 2) can be calculated using the following formula once Ehas been determined. Use datum X of the sensor pressure flange.

i) For sensors below 300mm electrical length (without the endsupport bearing fitted) d = E + 24.0mm(24.0mm constant is calculated* asc3 + g = [13.5 + 0.25] + [10.0 + 0.25])

*Including maximum tolerances

The ICS100 sensor is designed for use inside hydraulicor pneumatic actuators and to ensure the correctcalculation of the electrical length for orderingpurposes, these notes have been developed to assistcylinder designers determine the key dimensions. Ifyou encounter any difficulty with these instructions,please use the contact details on the rear cover to askfor assistance.

In most applications, the designer will need answers to thefollowing questions:

• What length of sensor do I need to order to matchmy cylinder stroke? - see STEP 1

• How deep should I bore the cylinder rod? - see STEP 2

• What is the machining detail for the sensorattachment? - see STEP 3

ii) For sensors 300mm electrical length and above (with the endsupport bearing fitted) d = E + 25.5mm(25.5mm constant is calculated* asc3 + h = [13.5 + 0.25] + [11.5 + 0.25])

Working example for ICS100/EM/0330/H/01This sensor with a 330mm electrical length will be supplied with anend support bearing, so use calculation ii) Maximum sensor bodylength d (including positive tolerances) = 330 + 25.5 =355.5mm

STEP 2 - Calculate full diameter drilldepth of cylinder rodCalculate the full diameter drill depth from counter bore spot face(see dimension f on figs. 1 & 2)

The following calculation assumes that the cylinder rod is in thefully retracted position against a mechanical stop and that theslider ring is fully located against the spot face of the slider ringlocation bore. This position is shown as datum Y in figs. 1 and 2.

iii) For sensors below 300mm electrical length (without the endsupport bearing fitted) f = E - b + 18.03(18.03mm constant is calculated asc3 - c2 + g + 5mm [clearance] = [13.5 + 0.25] - [10.97] +[10.0 + 0.25] + 5)Suggested cylinder rod bore diameter is 11.0mmminimum.

iv) For sensors 300mm electrical length and above (with the endsupport bearing fitted) f = E - b + 19.53(end support bearing adds 1.5mm to sensor length)Suggested cylinder rod bore diameter is 13.0mmminimum.

Working example for ICS100/EM/0330/H/01This sensor with a 330mm electrical length will be supplied with anend support bearing, so use calculation iv)f = E - b + 19.53 = 330 - 6.2 + 19.53 = 343.33mm

In this working example, we suggest the full diameter bore depthfrom datum Y is 344mm (rounded up to the nearest mm)

In these calculations, we have suggested a 5mm clearance toeliminate any chance of the sensor hitting the limit of the cylinderrod bore at the fully retracted position.

STEP 3 - Machine cylinder rod andrear bulkheadUsing the detail from fig.3, machine the cylinder rod to accept theslider ring (same for both styles whether H hydraulic or P -pneumatic). Ensure the slider ring is fitted correctly - as notes onfig.3

Use the detail in fig.1 or fig.2 (depending on flange style) tomachine the rear bulkhead to accept the sensor.

Each sensor is supplied with the mounting hardware to mount thesensor and slider ring assembly. The generic kit includes allcomponents for all types of sensor available. Spare mountinghardware kits can be ordered as part number AI200535

I C S1 0 0 D E S I G N E R S G U I D E F O RO R D E R I N G A N D I N S T A L L A T I O N

6

Page 8: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Mechanical (cylinder) stroke a

17 min

10.9710.87

Minimum retracted positionOtherwise customer defined

Cylinder rodSensor bodyUser defineddead length

f

d

Generaltolerance±0.25mm

Note Dimensions assume that cylinder rod is fully retracted against a mechanical stop

Electrical length E (user defined)

1.50 c1 g 10

Retracted tap position Extended tap position

Max. with endcapbearing fitted13.50 c3

stop

Sensorflange

c2

b

h 11.50

Dat

um

Y

Dat

um

X

Electrical length E (user defined)

g 10

Retracted tap position Extended tap position

17 min

10.9710.87

Minimum retracted positionOtherwise customer defined

h 11.50 Max. with endcapbearing fitted

Stop

13.50 c3 Sensorflange

Cylinder rodSensor bodyUser defineddead length

f

d

Generaltolerance±0.25mm

Note Dimensions assume that cylinder rod is fully retracted against a mechanical stop

b

c2

Mechanical (cylinder) stroke a

1.50 c1

Dat

um

X

Dat

um

Y

ICS 100 Slider ring

(see note 1)

Wave spring washerP+G P/N 63-112-010

Circlip P+G P/N

69-005-104

ø13

.00

min

(see

not

e 2)

12.9012.80

1.241.10

16

ø22

.13

22.0

ø21

Shim washerP+G P/N P54165

A

Cylinder rod (typical)

View on A(Circlip and washersremoved for clarity)

Fig 1 INTERNAL FLANGE ICS100/IN

Fig 2 EXTERNAL FLANGE ICS100/EI & EM

Fig 3 SLIDER RING ICS100 - mounting instructions and dimensions for boring cylinder rod.

10.67

1.50

33.0

15°/20° chamfer

Thread M5 for conicalset screw

ø25

.032

25.0

06

ø8.

0

Suggested cylinder rearbulkhead design

Mounting hardware is supplied;1x 20.6mm ID O ring 64-045-207 1x anti-extrusion rig 64-074-003 1x M5 conical set screw 63-096-506

Note: Ensure O ring and anti-extrusionring are fitted in correct sequence.

Notes1 . Slider ring must be inserted in cylinder rod with angled

face towards arrow A, to allow contact wipers to run ontothe sensor track when assembled. Caution, incorrectinsertion wil l cause damage to the wipersprings.

2 . Suggested cylinder rod bore to accept sensor bodydepends on whether the sensor is fitted with an endsupport bearing. For units 300mm or greater electricallength, bore to 13.00mm diameter minimum. For unitsunder 300mm electrical length, bore to 11.00mmminimum.

3 . The installation shown left is a suggested method. Theuser should ensure that their design, assembly methodand materials used are satisfactory for the installation.

Generaltolerance±0.25mm

Suggested cylinder rearbulkhead design

4

Thr

ead

ø

ø26

min

spot

face

125

Blendcorner

20.3

020

.40

30°

* *

* = 32

Burr free

C

Detail C

20.8

021

.20

Thread to be:• Square to spot face within 0.13mm• Concentric to Rø and Sø within 0.13mm

Mounting hardware is supplied;1x 16.4mm ID O ring 64-045-004

Thread Min torque3/4 16-UNF 2A (ICS100/El) 42.0NmM20 x 1.5 6G (ICS100/EM) 58.8Nm

7

Page 9: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

A F 1 1 1 L V D TThe AF111 range of high accuracy LVDT displacement transducers havebeen designed primarily for use in the ratiometric configuration andhave a compact size, with stroke lengths from 5mm to 150mm. Suitablefor clamp mounting, the AF111 range have a threaded, unguided coreassembly to simplify installation. Suited to numerous industrialapplications, such as vehicle research, test rigs and OEM machinery.

P E R F O R M A N C EElectrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Storage temperature °C

Vibration

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Secondary coil output voltage

Input impedance

Load resistance (per coil)

Temperature error (maximum)% total stroke/oC

Non-linearity

Sensitivity (in phase) mV/V/mm

Phase shift (fully extended) º

Input impedance (minimum)

Null voltage % total stroke output

O U T P U T S C H E M AT I C S

5 15 25 50 75 100 125 150

2.5 7.5 12.5 25.0 37.5 50.0 62.5 75.0

1 to 10VRMS at 400Hz to 12.5kHz (sinewave)

Greater than 100MΩ at 500Vdc

-35 to +125

-55 to +135

RTCA/DO - 160C, Section 8, Fig 8 - 1 Curve C (Random), 10 - 2000Hz, 4.12g rms

RTCA/DO - 160C, Section 8, Fig 8 - 3 Curve L (Sine), 10 - 2000Hz, 3g rms

IP66

R =Va - Vb

Va + Vb

0.3 0.3 0.4 0.4 0.6 0.6 0.6 0.6

0.25 0.25 0.25 0.25 0.25 0.125 0.125 0.125

3.3VRMS maximum

Greater than 300ΩGreater than 50kΩ (non reactive)

0.0012 0.0012 0.0012 0.0018 0.0018 0.0035 0.0030 0.0030

±0.30% total stroke

80.0 44.0 39.0 20.0 18.0 13.0 10.5 9.0

20 20 15 15 5 5 5 5

Greater than 300Ω1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5

Total electrical stroke

Extend

Va + VbVa - Vb

Retract

R =

+Ve

- Ve==

Ratiometric configuration

ExtendRetract

In-phaseoutput voltage

Tot

al s

trok

e ou

tput

vol

tage

Differential configuration

RECOMMENDED MODEa.c. operation - High accuracy ratiometric mode - specification at 3VRMS, 2.5kHz @ 20oC unless stated otherwise

a.c. operation - Lower accuracy differential mode - typical specification at 3VRMS, 2.5kHz @ 20oC unless stated otherwise

4

Page 10: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

A V A I L A B I L I T Y Normally available from stock

Phasing notes

i) High accuracy Ratiometric mode

When the LVDT is connected to the SCM100 module, there is no requirement to determine the

phasing of the output to the input. The high performance circuit of the SCM100 determines all

relevant parameters and supplies dc outputs as shown on page 8.

(ii) Lower accuracy Differential mode

In this mode, the LVDT is used without the SCM100 module and could be connected to a third

party signal conditioning module. With the black and blue leads common, the output on the

yellow lead will be in-phase with the red lead (input) as the shaft retracts from the null position.

GreenYellow Blue

core

Black Red

Extend

Input

Retract

OutputVa

OutputVb

GreenYellow Blue

core

Black Red

Extend

Input

Retract

DifferentialOutput5 flying leads 24AWG, screened and

sleeved 500mm long

E L E C T R I C A LC O N N E C T I O N S

O R D E R I N G C O D E S AF111/.....

Electrical stroke (total) mm

e.g. AF111/125 has 125mm total stroke

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M (non captive shaft) mm

Dimension B mm

Dimension C mm

Weight (maximum) g

5 15 25 50 75 100 125 150

9 19 29 54 79 104 129 154

55 65 80 105 150 175 215 240

75 90 110 147.5 205 242.5 295 332.5

45 50 55 67 90 100 120 140

Dimension C (mid stroke)

= =

Va - VbVa + Vb

= 0

Electrical stroke E

ø3.

0

Thread M3 - 0.515 min long

*

*Nominal diametralclearance 0.45

ø14

max

5 flying leads 24AWG,screened and sleeved

500mm long(screen not connected to case)

18 max

ø11.21/11.01

Dimension B

ExtendedRetracted

Ratiometric connection configuration Differential connection configuration

5

Page 11: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

The AF145 range of high accuracy LVDT displacement transducers have beendesigned primarily for use in the ratiometric configuration, and have a compactsize, with stroke lengths from 5mm to 150mm. The AF145 has self-aligning rodend bearing mounting, with an outer sliding sleeve which protects the movablecore whilst enhancing the rigidity of the transducer during operation. Suited toharsh automotive and industrial environments.

P E R F O R M A N C EElectrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Storage temperature °C

Vibration

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Secondary coil output voltage

Input impedance

Load resistance (per coil)

Temperature error (maximum) % total stroke/ºC

Non-linearity

Sensitivity (in phase) mV/V/mm

Phase shift (fully extended) º

Input impedance (minimum) ΩNull voltage % total stroke output

O U T P U T S C H E M AT I C S

5 15 25 50 75 100 125 150

2.5 7.5 12.5 25.0 37.5 50.0 62.5 75.0

1 to 10VRMS at 400Hz to 12.5kz (sinewave)

Greater than 100MΩ at 500Vdc

-35 to +125

-55 to +135

RTCA/DO - 160C, Section 8, Fig 8 - 1 Curve C (Random), 10 - 2000Hz, 4.12g rms

RTCA/DO - 160C, Section 8, Fig 8 - 3 Curve L (Sine), 10 - 2000Hz, 3g rms

IP66

R =Va - Vb

Va + Vb

0.3 0.3 0.4 0.4 0.6 0.6 0.6 0.6

0.25 0.25 0.25 0.25 0.25 0.125 0.125 0.125

3.3VRMS maximum

Greater than 300ΩGreater than 50kΩ (non reactive)

0.0012 0.0012 0.0012 0.0020 0.0020 0.0030 0.0030 0.0030

±0.30% total stroke

80.0 44.0 39.0 20.0 18.0 13.0 10.5 9.0

20 20 15 15 5 5 5 5

Greater than 300Ω1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5

Total electrical stroke

Extend

Va + VbVa - Vb

Retract

R =

+Ve

- Ve==

Ratiometric configuration

ExtendRetract

In-phaseoutput voltage

Tot

al s

trok

e ou

tput

vol

tage

Differential configuration

RECOMMENDED MODEa.c. operation - High accuracy ratiometric mode - specification at 3VRMS, 2.5kHz @ 20oC unless stated otherwise

a.c. operation - Lower accuracy differential mode - typical specification at 3VRMS, 2.5kHz @ 20oC unless stated otherwise

A F 1 4 5 L V D T

6

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AF145/.....

Electrical stroke (total) mm

e.g. AF145/100 has 100mm total stroke

5 15 25 50 75 100 125 150

9 19 29 54 79 104 129 154

100 110 125 150 195 220 260 285

65 80 90 115 155 175 200 220

E

STOP

ø14.50/14.15

Hole ø4.987/5.063both ends

Dimension C (retracted) ExtendedRetracted

Va-VbVa+Vb

= 0

==Removable sleeve

5 flying leads 24AWG,screened and sleeved

500mm long(screen not connected to case)

ø 1

6 ty

p6 typ

8 typ

12o typ

±1adjustment

Spring lead support

A V A I L A B I L I T Y Normally available from stock

5 flying leads 24AWG, screened

and sleeved 500mm long.

E L E C T R I C A LC O N N E C T I O N S

O R D E R I N G C O D E

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M mm(non captive shaft)

Dimension C retracted mm

Weight (maximum) g

GreenYellow Blue

core

Black Red

Extend

Input

Retract

DifferentialOutput

Differential connection configuration

GreenYellow Blue

core

Black Red

Extend

Input

Retract

OutputVa

OutputVb

Ratiometric connection configuration

Phasing notes

i) High accuracy Ratiometric mode

When the LVDT is connected to the SCM100 module, there is no requirement to determine the

phasing of the output to the input. The high performance circuit of the SCM100 determines all

relevant parameters and supplies dc outputs as shown on page 8.

(ii) Lower accuracy Differential mode

In this mode, the LVDT is used without the SCM100 module and could be connected to a third

party signal conditioning module. With the black and blue leads common, the output on the

yellow lead will be in-phase with the red lead (input) as the shaft retracts from the null position.

7

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P E R F O R M A N C ESupply voltage Vdc

Supply current mA

LVDT excitation voltage Vrms

LVDT excitation frequency Hz

Output voltage* (SCM100/V)

Output current (SCM100/I)

Output ripple mVrms

Output load ΩFrequency response Hz

Non-linearity

Line regulation

Load regulation

Output adjustment range-null adjustment

-gain adjustment

Operational temperature ºC

Storage temperature ºC

Temp. coefficient of output

Transducer types

Mechanical housing

Weight maximum g

* When powered with a single rail supply, theoutput may not quite reach 0 VdcFor this reason, linearity is specified for 1%to 99% of LVDT stroke.

O U T P U TC H A R A C T E R I S T I C S

18 - 30 (regulated) or ±15 (regulated)

100 maximum

3 (nominal)

2.5k (nominal)

See output options on page 9 for full details

See output options on page 9 for full details

<5

1k minimum (resistive) - voltage and current output

300 (-3dB)

±0.05% max (over 1% to 99% of stroke when used with AF111 or AF145 LVDT’s)

<0.01% output span/Volt

<0.05% output span (minimum to maximum load)

±25%

±10%

0 to +70

-20 to +85

<0.01% of span volts/ºC

5 wire ratiometric LVDT only

Entrelec 11000 series (to suit DIN EN50022/EN50035 rails)

100

The LVDT Signal Conditioning Module SCM100 has been specifically designed to operate with the AF111 and AF145 range of LVDT’s, and to make using an LVDT as simple as using a linear potentiometer.This module incorporates a high performance circuit which drives the LVDT in a ratiometric configuration, thereby maximising system accuracy by eliminating effects caused by temperature and supply current variations.

LVDT stroke

0

-10

+10OutputVoltageVdc

-5

+5

-2.5

+2.5

±15Vdc supply

LVDT stroke

4

0

20

OutputCurrentmA

18 - 30Vdc or ±15Vdc supply

LVDT stroke

5

0

10

OutputVoltageVdc

18 - 30Vdc supply

Note: This module is user configurable for input

and output options. See set-up guide supplied

with module for full instructions.

S C M1 0 0 d c / d c L V D T D R I V E R

8

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A V A I L A B I L I T Y Normally available from stock

O R D E R I N G C O D E S SCM100/.....

Wiring terminalsTo fit railDIN EN50022 orDIN EN50035.

105.00 max

90.00 typ

Terminal clamp screws

75.0

0Gainadjust

Nulladjust

22.50

12

3

78

9

65

4 1 011

12

D I M E N S I O N S

E L E C T R I C A LC O N N E C T I O N S

Screw terminals

Note:

Refer to the SCM100 set-up guide for

details on how to connect to a

±15Vdc (split rail) power supply.

Misconnection of the supply may

cause permanent damage.

V = Voltage outputI = Current output

LVDT primary (black)

LVDT screen

LVDT primary (red) (4)

(5)

(6)

N/C

0V (-Ve supply)

+24V (+Ve supply) (1)

(2)

(3)

0V return

4 to 20mA output (option)

V out (7)

(8)

(9)

LVDT secondary C/T (green)

LVDT secondary 2 (blue)

LVDT secondary 1 (yellow) (10)

(11)

(12)

LVDTconnections

Outputs

Power supply

connections

O U T P U T O P T I O N S Output option Power supply option18 - 30Vdc ±15Vdc

±2.5Vdc N/A

±5Vdc N/A

±10Vdc N/A

0 - 5Vdc

0 - 10Vdc

4 - 20mA (SCM100/I only)

Slope reversal

9

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LVDT principleThe LVDT consists of a primary winding, two secondary windings and a separate,movable high permeability core (Fig A). When the primary winding is driven with ana.c. voltage a corresponding a.c. voltage is induced in the two secondary windings,in proportion to the position of the movable core. The secondary windings areconnected in series opposition to form thetransformer secondary (Fig B).

When the core is centered with respect tothe two secondary windings, they will havethe same magnitude of induced outputvoltages, but the polarity (or phasing) will beopposite.

When the core is displaced from this nullposition, the output amplitude on onesecondary coil (Va) increases, while theoutput amplitude in the other coil (Vb)decreases (Fig C). These voltages can beused individually or combined to produce an output signal proportional to position,dependant upon the method of demodulation used. The two main methods usedare described below.

Ratiometric operationA high accuracy method of translating the LVDT output is to measure the secondaryvoltages independently to generate a ratio of the difference divided by the sum ofthese values.

Ratio = Va - Vb (Fig. D)Va + Vb

This configuration is commonly referred to as ratiometric operation and will providemuch higher system accuracy performance than operation in the differential mode.

What is an LVDT?LVDT is the acronym for Linear Variable DifferentialTransformer. The LVDT is a non-contacting lineardisplacement transducer which works on a principle ofmutual inductance, producing an electrical signal which isproportional to a separate moving core (or armature).The fundamental advantages of LVDT transducers are theirhigh degree of robustness, infinite resolution and ability tooperate at high temperatures and in extreme environments.

Input

DifferentialOutput

Vb

Va

mm mm

Va Vb

Va + Vb+ VRMS

Displacement (mm)

Individual output voltage schematic

Va - Vb

Fig B) LVDT differential output connection

Fig C)

Fig A) LVDT cross sectional diagram

MovablecorePrimary

Secondaries

L V D T D I S P L A C E M E N T T R A N S D U C E R S

O P E R A T I O N A N D U S E

10

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Ratiometric operation provides:

• lmproved immunity to LVDT supply voltage and frequency variations

• Improved immunity to errors due to temperature effects on LVDT sensitivity

• Improved frequency and phase response

• Improved immunity to common-mode noise on LVDT lines

• Improved transducer interchangeability

Additionally, the sum of the secondary output voltages (Va + Vb) is nominally constantthroughout the LVDT stroke range, so it can be used for system error detection in highintegrity systems.

To operate in the ratiometric mode requires a five or six wire, centre-tapped LVDTspecifically designed for the purpose, as with Penny+Giles AF145 and AF111 LVDT’s.

Penny+Giles recommend the use of the SCM100 LVDT driver or DML300 LVDTDriver/Panel Indicator, which are specifically designed to operate in this mode.

Differential operationLVDT's are normally available with either four or five wires, where the extra wire is the centre-tap in the output. When operating in the differential mode, this centre-tapconnection is often not used.

The output is taken across the whole transformer secondary, (see Fig. B). In thisconnection configuration, when the core is displaced from the centre null position, theoutput will increase in-phase with the input in one direction and anti-phase with theinput in the other.

To derive the position from the LVDT, a modulator is required to provide the primary ac voltage in conjunction with a demodulator to translate the in-phase componenttransformer secondary output (Fig. E) to a dc signal proportional to position.

When using LVDT's in this differential mode the output will be directly affected bychanges in supply voltage, operating temperature and supply frequency; and istherefore of lower accuracy.

ComparisonsLVDT's operating in the differential mode will typically provide a temperature coefficientof sensitivity of up to 500ppm/oC.

LVDT's which have been designed to operate in the ratiometric mode use specialistwinding techniques which achieve figures almost an order magnitude better - typicallyas low as 12ppm/oC. This is comparable with linear potentiometers (20 to 40ppm/oC).

An additional major benefit of this special ratiometric winding technique is the reducedbody-to-stroke length ratio for devices over 25mm stroke. Typically values of between30 and 40% reduction in LVDT body length can be achieved using this technique.

mmmm

Va - VbVa + Vb

Displacement

mmmm

Displacement

DifferentialIn-phase component

output VRMS

Fig D)

Fig E)

11

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AF111LVDTThe AF111 range of high accuracy LVDT displacement transducers have beendesigned primarily for use in the ratiometric configuration and have a compactsize, with stroke lengths from 5mm to 150mm. Suitable for clamp mounting, theAF111 range has a threaded, unguided core assembly to simplify installation.Suited to numerous applications, such as vehicle research, and test rigs.

P E R F O R M A N C EElectrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Storage temperature °C

Vibration

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Secondary coil output voltage

Input impedance

Load resistance (per coil)

Temperature error maximum % total stroke/oC

O U T P U T S C H E M AT I CRatiometric configuration

5 15 25 50 75 100 125 150

2.5 7.5 12.5 25.0 37.5 50.0 62.5 75.0

1 to 10VRMS at 400Hz to 12.5kHz (sinewave)

Greater than 100MΩ at 500Vdc

-35 to +125

-55 to +135

RTCA/DO - 160C, Section 8, Fig 8 - 1 Curve C (Random), 10 - 2000Hz, 4.12g rms

RTCA/DO - 160C, Section 8, Fig 8 - 3 Curve L (Sine), 10 - 2000Hz, 3g rms

IP66

R =Va - Vb

Va + Vb

0.3 0.3 0.4 0.4 0.6 0.6 0.6 0.6

0.25 0.25 0.25 0.25 0.25 0.125 0.125 0.125

3.3VRMS maximum

Greater than 300ΩGreater than 50kΩ (non reactive)

0.0012 0.0012 0.0012 0.0018 0.0018 0.0035 0.0030 0.0030

Total electrical stroke

Extend

Va + VbVa - Vb

Retract

R =

+Ve

- Ve==

A V A I L A B I L I T Y Normally available from stock

O R D E R I N G C O D E AF111/.....

Electrical stroke (total) mm

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M (non captive shaft) mm

Dimension B mm

Dimension C mm

Weight (maximum) g

5 15 25 50 75 100 125 150

9 19 29 54 79 104 129 154

55 65 80 105 150 175 215 240

75 90 110 147.5 205 242.5 295 332.5

45 50 55 67 90 100 120 140

Dimension C (mid stroke)

= =

Va - VbVa + Vb

= 0

Electrical stroke E

ø3.

0

Thread M3 - 0.515.0 min long

*

*Nominal diametralclearance 0.45

ø14

max

5 flying leads 24AWG,screened and sleeved

500mm long(screen not connected to case)

18 max

ø11.21/11.01

Dimension B

ExtendedRetracted

14

Note: drawings not to scale

E L E C T R I C A L C O N N E C T I O N S See AF145 page 15

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GreenYellow Blue

core

Black Red

Extend

Input

Retract

OutputVa

OutputVb

5 flying leads 24AWG, screened and

sleeved 500mm long

15

Phasing notesWith blue and black leads common, theoutput on the yellow lead will be in-phasewith the red lead (input) as the shaftretracts from the null position.

The AF145 range of high accuracy LVDT displacement transducers have beendesigned primarily for use in the ratiometric configuration, and have a compactsize, with stroke lengths from 5mm to 150mm. The AF145 has self-aligning rodend bearing mounting, with an outer sliding sleeve which protects the movablecore whilst enhancing the rigidity of the transducer during operation. Suited toharsh automotive and industrial environments.

P E R F O R M A N C EElectrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Storage temperature °C

Vibration

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Secondary coil output voltage

Input impedance

Load resistance (per coil)

Temperature error maximum% total stroke/°C

O U T P U T S C H E M AT I C

5 15 25 50 75 100 125 150

2.5 7.5 12.5 25.0 37.5 50.0 62.5 75.0

1 to 10VRMS at 400Hz to 12.5kz (sinewave)

Greater than 100MΩ at 500Vdc

-35 to +125

-55 to +135

RTCA/DO - 160C, Section 8, Fig 8 - 1 Curve C (Random), 10 - 2000Hz, 4.12g rms

RTCA/DO - 160C, Section 8, Fig 8 - 3 Curve L (Sine), 10 - 2000Hz, 3g rms

IP66

R =Va - Vb

Va + Vb

0.3 0.3 0.4 0.4 0.6 0.6 0.6 0.6

0.25 0.25 0.25 0.25 0.25 0.125 0.125 0.125

3.3VRMS maximum

Greater than 300ΩGreater than 50kΩ (non reactive)

0.0012 0.0012 0.0012 0.0020 0.0020 0.0030 0.0030 0.0030

See AF111 page 14

AF145LVDT

5 15 25 50 75 100 125 150

9 19 29 54 79 104 129 154

100 110 125 150 195 220 260 285

65 80 90 115 155 175 200 220

E

STOP

ø14.50/14.15

Hole ø4.987/5.063both ends

Dimension C (retracted) ExtendedRetracted

Va-VbVa+Vb

= 0

==Removable sleeve

5 flying leads 24AWG,screened and sleeved

500mm long(screen not connected to case)

ø 1

6.00

typ

6.00 typ

8.00 typ

12o typ

±1.0 adjustment

Spring lead support

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M mm(non captive shaft)

Dimension C retracted mm

Weight (maximum) g

Note: drawings not to scale

E L E C T R I C A L C O N N E C T I O N S

A V A I L A B I L I T Y Normally available from stock

AF145/.....

Electrical stroke (total) mm

O R D E R I N G C O D E

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Ø8mm LVDT

16

This specially developed ac LVDT is an example of our capability in producing anextremely compact size (8mm diameter) with a minimal footprint (20mm strokewithin a 44mm body length). This LVDT is also suitable for continuous operation attemperatures up to +200°C and is ideally suited for use in clutch position and brakecaliper position measurement in the premier classes of motor sport. For optimumperformance this LVDT is designed to operate in the ratiometric configuration.

Total electrical stroke

Extend

Va + VbVa - Vb

Retract

R =

+Ve

- Ve==

Ratiometric configuration

20

22

47 (15g for sensor and core only)

ø7.95/8.05

44.00

5 flying leads 28AWGscreened and sleeved

1 metre min long(screen not connected)

= =

Va - VbVa + Vb

= 0

Electrical stroke E

Thread M3 - 0.515.0 min long

ExtendedRetracted

64.00

ø5.60/5.50

ø3.94

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M mm

(non captive shaft)

Weight (maximum) g

P E R F O R M A N C E

Electrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Ratiometric sensitivity per mm±3%

Summed output voltage

(Va+Vb) ±20%

Total stroke ratio

Input impedance

Load resistance (per coil)

Temperature error maximum % total stroke/°C

20

10

3VRMS at 5kHz (sinewave)

Greater than 20MΩ at 500Vdc

-55 to +200

IP66

R =Va - Vb

Va + Vb

0.441

1

0.0441

0.7V/V

0.882

Greater than 150ΩGreater than 50kΩ (non reactive)

0.0030

VaVb

Va + VbVRMS

Retract

Va - Vb

Extend

0-10.00 +10.00

O U T P U T S C H E M AT I C

A V A I L A B I L I T Y Please consult our sales office for details

Please consult our sales office for detailsO R D E R I N G C O D E

ac output schematic

Note: drawings not to scale

S P E C I A L

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This high accuracy LVDT displacement transducer has been designed for use inthe ratiometric configuration and has a compact size, with stroke lengths from25mm to 75mm. This design has self-aligning rod end bearing mounting andfeatures an outer sliding sleeve which protects the movable core whilstenhancing the rigidity of the transducer during operation. Suited to suspensionand throttle position feedback applications in premier classes of motorsport.

25 50 75

27 52 77

115 135 180

42 52 68

E

STOP

ø11.00

Hole ø3.012/3.000both ends

Dimension C (retracted) ExtendedRetracted

==Removable sleeve

5 flying leads 26AWGspec 55 sleeved 500 long

ø 1

2.00

4.5 typ

Spring lead support

Va - VbVa + Vb

= 0

6.0 typ

12° typ

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M mm(non captive shaft)

Dimension C retracted mm

Weight (maximum) g

P E R F O R M A N C E

Electrical stroke E mm

±

Input voltage and frequency

Insulation resistance

Operational temperature °C

Storage temperature °C

Environmental protection

Electrical output R proportional to position

Electrical output R at extremesfrom null ±1% total stroke

Non-linearity ±% total stroke

Ratiometric sensitivity per mm

Summed output voltage (Va+Vb) ±20%

Input impedance

Load resistance (per coil)

Temperature error maximum% total stroke/ °C

25 50 75

12.5 25.0 37.5

3VRMS at 2.5kHz (sinewave)

Greater than 20MΩ at 500Vdc

-30 to +130

-55 to +135

IP66

R =Va - Vb

Va + Vb

0.5 0.5 0.5

0.5 0.5 0.5

0.04 0.02 0.0133

0.641 0.872 0.761

Greater than 200ΩGreater than 50kΩ (non reactive)

0.0030

A V A I L A B I L I T Y Please consult our sales office for details

O R D E R I N G C O D E D45371/.....

Electrical stroke (total) mm

O U T P U T S C H E M AT I C

Note: drawings not to scale

Ø11mm LVDT

Phasing notesWith blue and black leadscommon, the output on theyellow lead will be in-phase withthe red lead (input) as the shaftretracts from the null position.

GreenYellow Blue

core

Black Red

Extend

Input

Retract

OutputVa

OutputVb

5 flying leads 26AWG, screenedand sleeved 500mm long

SPECIAL Ø11mm

5 flying leads 28AWG, screened and sleeved 1000mm long

SPECIAL Ø8mm Ratiometric connectionconfiguration

E L E C T R I C A L C O N N E C T I O N S

S P E C I A L

17

See Ø8mm Special LVDT output schematic, page 16

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S L S 0 9 5 L I N E A R D I S P L A C E M E N T S E N S O R

4

P E R F O R M A N C EElectrical stroke E mm

Resistance ±10% kΩIndependent linearity ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum

sealed gf

unsealed gf

Life at 250mm per second

Dither life

Sealing

Shaft seal life

Shaft velocity maximum m/s

Vibration

Shock

10 20 30 40 50 75 100

0.4† 0.8 1.2 1.6 2.0 3.0 4.0 †±15% for SLS 095/10

0.5 0.35 0.25 0.25 0.25 0.15 0.15

0.2 0.4 0.6 0.8 1.0 1.5 2.0

8.9 17.9 26 40 44 67 74

Virtually infinite

Less than 0.01mm

–30 to +100

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

300 in horizontal plane

100 in horizontal plane

Typically greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm, 60Hz

IP50 standard - IP66 see options

20 million operations (10 x 106 cycles)

2.5

RTCA 160D 10Hz to 2kHz (random) @ 4.12g (rms) - all axes

40g 6mS half sine

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your local supplierfor more details

Designed to accept integral shaft seal to give IP66 rating

Can be supplied with self aligning bearings or a plain body for use with body clamps or flange

mounting kit.

O R D E R I N G C O D E S SLS095/..... /..... /..... /.....

Electrical stroke

Resistance

Sealing 50 = IP50, 66 = IP66

Mounting option R = Self aligning bearing

P = Plain

O P T I O N SIP 66 sealing

Mounting

A C C E S S O R I E S

SLS095 is designed to provide maximum performance benefits within anextremely compact body diameter of 9.5mm, with stroke lengths from 10 to100mm. The miniature size of this sensor makes it ideal for applications inrobotics, animatronics, medical equipment and motorsport data acquisition.

C I R C U I T Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

R E C O M M E N D AT I O N should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

Mounting kitsBody clamp kit - SA200841

Flange kit - SA200842

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5

D I M E N S I O N S A N DM O U N T I N G O P T I O N S

MOUNTING OPTIONS

Body clamp Flange mounting

M

ø9.5 ø9

ø2/2.15Rod end bearing

mounting holeboth ends

D fully retracted ±1 adjustment 3 4

12°12°

angle ofmisalignment

E

1min3 core cable 7/0.125

1min

ø9.5

+ 0.5 - 0.0

+ 1.0 - 0.0

19.0 + - 1.0

ø9.5

1

M2 x 0.4 thread x 10 long ø4.6

B

SELF ALIGNING BEARING MOUNTING

PLAIN BODY MOUNTING

20

3 holes 2.10 dia equi-spacedon a 16.75 PCD

9.5

3

212

1.5

8

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D

Weight approximate

(mounting option R) g

E L E C T R I C A L C O N N E C T I O N S3 core cable: PUR sheathed 0.3m longwith PTFE insulated 7/0.125 cores.

10 20 30 40 50 75 100

12.5 22.5 32.5 42.5 52.5 77.5 102.5

45.5 55.5 65.5 75.5 85.5 110.5 135.5

70 80 90 100 110 135 160

11 13 14.5 16 17.5 21.5 25.5

stop stop

Eelectrical stroke

Red Black

Gelb

Direction of shaft extension

mechanical stroke M

Note: drawings not to scale

SA200841 SA200842

6,5

12

15.5

10

3M2 SKTcap

2 clamps in this kit

Page 23: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

S L S 1 3 0 L I N E A R D I S P L A C E M E N T S E N S O R

6

P E R F O R M A N C EElectrical stroke E mm

Resistance ±10% kΩIndependent linearity

guaranteed ±%

typical ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Electrical output

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum

sealed gf

unsealed gf

Life at 250mm per second

Dither life

Sealing

Shaft seal life

Shaft velocity maximum m/s

Vibration

Shock

25 50 75 100 125 150 175 200

1 2 3 4 5 6 7 8

0.25 0.25 0.15 0.15 0.15 0.15 0.15 0.15

0.15 0.15 0.15 0.10 0.10 0.07 0.07 0.07

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

22 44 67 74 74 74 74 74

Minimum of 0.5% to 99.5% applied volts

Virtually infinite

Less than 0.01mm

–30 to +100 (tested to +130 for 12 hours duration)

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

500 in horizontal plane

250 in horizontal plane

Typically greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm, 60Hz

IP50 standard - IP66 see options

20 million operations (10 x 106 cycles) - replaceable

10

RTCA 160D 10Hz to 2kHz (random) @12.6g (rms) - all axes

Less than 0.04% output change @2500g - all axes

A C C E S S O R I E S

O P T I O N SCompact shaft

Integral shaft seal - IP 66

Extended cable length

Mounting

Protective sleeve

Spring loaded shaft kit

Compact shaft will reduce dimension D by 25mm

Designed to accept integral shaft seal to give IP66 rating

10m output cable can be specified

Body clamp, flange or quick release balljoint mounting kits can be supplied

For all stroke lengths - self aligning bearings only. See ordering code

For stroke lengths 25 to 150mm with /L shaft option and /50 sealing option only

Protective sleeve - SA202984/..... /.....

Spring loaded shaft kit - SA200265/stroke (For use with option L/50 units only)

The SLS130 range is designed to provide performance benefits within a compact,lightweight package in stroke lengths from 25 to 200mm.With a choice of mounting options and accessories, this sensor is ideally suited to a wide range of industrial applications.

C I R C U I T Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

R E C O M M E N D AT I O N should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

Mounting kitsBody clamp kit - SA200264, Flange kit - SA200266

Quick release balljoint (Heim) - SA200337

Shaft L=Long, C=Compact

Electrical stroke (select to match SLS130 sensor)

All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

A V A I L A B I L I T Y

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7

D I M E N S I O N S A N DM O U N T I N G O P T I O N S

MOUNTING OPTIONSSPRING RETURN OPTION †

PROTECTIVE SLEEVE OPTION - P

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D

standard sensor (L) mm

compact shaft sensor (C) mm

Sleeve length F

standard sensor (L) mm

compact shaft sensor (C) mm

Weight approximate

standard sensor (L) g

compact shaft sensor (C) g

E L E C T R I C A L C O N N E C T I O N S3 core cable: PUR sheathed 1m long with

ETFE insulated 19/0.15 cores.

25 50 75 100 125 150 175 200

29 54 79 104 129 154 179 204

110.5 135.5 160.5 185.5 210.5 235.5 260.5 285.5

173.6 198.6 223.6 248.6 273.6 298.6 323.6 348.6

148.6 173.6 198.6 223.6 248.6 273.6 298.6 323.6

102 127 152 177 202 227 252 277

77 102 127 152 177 202 227 252

64 71 78 85 92 99 106 113

60 67 74 81 88 95 102 109

stop stop

Eelectrical stroke

Red Black

Gelb

Direction of shaft extension

mechanical stroke M

Spring M4 dome nut

Spring spacerM

46

Body clamp Flange mounting

Quick release ball joint

11

19

27.5

11

7M4 x 30 SKT cap

B

M

ø13 ø18

ø5/5.15Rod end bearingholeboth ends

D fully retracted ±2 adjustment

68

12°12°

angle ofmisalignment

E

1.5min

3 core cable 19/0.15 1.5min

ø17

+ 0.5 - 0.0

0.5+ -

F

ø18

7Bearing

Drain plug - Remove if sensor isinstalled vertically, shaft down.

SELF ALIGNING BEARING MOUNTING

36

3 holes 3.2 dia equi-spacedon 28.05/27.95 PCD

4

2.519

2

15

15

M3 x 3 screwsAllen keyincluded

5.5

10

17

24.5

6.1M4 stud

Note: drawings not to scale

SA200264 SA200266

SA200337

2 clamps in this kit

SA200265/stroke

(25 to 150mm stroke lengthsand /L/50 options only)

O R D E R I N G C O D E S SLS130/..... /..... /..... /..... /.....

Electrical stroke

Shaft L = long, C = compact

Protective sleeve N=None, P=Fitted

Cable 1 = 1m, 10 = 10m

Sealing 50 = IP50, 66 = IP66

† Body clamp or flange mounting options should be ordered seperately

Page 25: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

M L S 1 3 0 L I N E A R D I S P L A C E M E N T S E N S O RThe MLS130 sealed linear sensor is designed to provide superior performancewithin a compact, lightweight package in stroke lengths from 25 to 200mm. Witha choice of mounting options, including metal rod end bearings, and an optionalprotective sleeve for extreme environmental conditions, this sensor is ideallysuited to motorsport data acquisition applications on suspension and throttleposition feedback, where high performance and reliability with competitive pricing and rapid despatch are vital. The sensor is supplied fully sealed to IP66,with an integrally moulded DR25 sheathed multicore cable.

25 50 75 100 125 150 175 200

1 2 3 4 5 6 7 8

0.25 0.25 0.15 0.15 0.15 0.15 0.15 0.15

0.15 0.15 0.15 0.10 0.10 0.07 0.07 0.07

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

22 44 67 74 74 74 74 74

Minimum of 0.5% to 99.5% applied volts

Virtually infinite

Less than 0.01mm

–30 to +100 (tested to +130 for 12 hours duration)

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

500 in horizontal plane

IP66

20 million operations (10 x 106 cycles)

Greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm, 60Hz

10

RTCA 160D 10Hz to 2kHz (random) @ 12.6g (rms) - all axes

Less than 0.04% output change @ 2500g - all axes

O P T I O N SMounting

Protective sleeve

A C C E S S O R I E S

Metal rod end bearings, quick release balljoints or plain M4 stud

Available for all stroke lengths

For maximum installation flexibility the following parts are available to purchase separately:

Metal rod end (rear) P202605

Metal rod end (shaft) P202604

Quick release balljoint assembly SA200337

Locknut, M4 X63 - 072 - 340

Protective sleeve assembly SA202984/stroke/C

A suitable stud lock compound should be used to secure the rear rod end or balljoint assembly.

Use Loctite™ activator 7471 and Loctite™ 648 on metal rod end.

Use Loctite™ 382 on quick release balljoint.

Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

C I R C U I TR E C O M M E N D AT I O N

8

P E R F O R M A N C E

Electrical stroke E mm

Resistance ±10% kΩIndependent linearity

guaranteed ±%

typical ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Electrical output

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum gf

Sealing

Shaft seal life (replaceable)

Sensor track life at 0.25m/s

Sensor track dither life

Shaft velocity maximum m/s

Vibration

Shock

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

Page 26: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

MLS130/..... /..... /.....

Electrical stroke MountingQ=Quick release balljoints, R=Metal rod end bearings, S=M4 studs

O R D E R I N G C O D E S

Protective sleeve N=None, P=Fitted

3 core cable: DR25 sheathed 1m long withETFT insulated 19/0.15 cores.

stop stop

Eelectrical stroke

Red Black

Yellow

Direction of shaft extension

mechanical strokeM

E L E C T R I C A L C O N N E C T I O N S

QUICK RELEASE BALLJOINTS (Q)

Note: drawings not to scale

D I M E N S I O N S A N D M O U N T I N G O P T I O N S

B

±0.5M

ø13 ø16

D fully retracted ±2 adjustment

68

12°12°

angle ofmisalignment

-0.0E+0.5

1.5min

1.5min

Rod end bearing

hole ø

both ends-4.987+5.063

16.5

B

ø13

M4 threadM4 thread

7.50 20

F

ø18

7

Drain plug -Remove if sensor shaft is installed vertically, shaft down

METAL ROD END BEARINGS (R)

M4 STUD END (S)

PROTECTIVE SLEEVE (P)

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D mm

Between centres G mm

Sleeve length F mm

Weight approximate g

25 50 75 100 125 150 175 200

29 54 79 104 129 154 179 204

110.8 135.8 160.8 185.8 210.8 235.8 260.8 285.8

164.5 189.5 214.5 239.5 264.5 289.5 314.5 339.5

153.6 178.6 203.6 228.6 253.6 278.6 303.6 328.6

77 102 127 152 177 202 227 252

80 87 94 101 108 115 122 129

B

ø13

G fully retracted ±2 adjustment

M4 stud x 6.1 long each end 24.50

10

17

9

Page 27: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

S L S 1 9 0 L I N E A R D I S P L A C E M E N T S E N S O R

P E R F O R M A N C EElectrical stroke E mm

Resistance ±10% kΩIndependent linearity

guaranteed ±%

typical ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Electrical output

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum

sealed gf

unsealed gf

Life at 250mm per second

Dither life

Sealing

Shaft seal life

Shaft velocity maximum m/s

Vibration

Shock

25 50 75 100 125 150 175 200 225 250 275 300 325 350

1 2 3 4 5 6 7 8 9 10 11 12 13 14

0.25 0.25 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15

0.15 0.15 0.15 0.10 0.10 0.07 0.07 0.07 0.07 0.05 0.05 0.05 0.05 0.05

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0

22 44 67 74 74 74 74 74 74 74 74 74 74 74

Minimum of 0.5% to 99.5% applied volts

Virtually infinite

Less than 0.01mm

–30 to +100 (tested to +130 for 12 hours duration)

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

500 in horizontal plane

250 in horizontal plane

Typically greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm, 60Hz

IP50 standard - IP66 see options

20 million operations (10 x 106 cycles) - replaceable

10

RTCA 160D 10Hz to 2kHz (random) @ 12.6g (rms) - all axes

Less than 0.04% output change @ 2500g - all axes

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

O P T I O N SCompact shaft

Integral shaft seal - IP 66

Extended cable length

Mounting

Protective sleeve

A C C E S S O R I E S

Compact shaft will reduce dimension D by 25mm

Designed to accept integral shaft seal to give IP66 rating

10m output cable can be specified

Body clamp or flange mounting kits can be supplied

For all stroke lengths - self aligning bearings only. See ordering code

The SLS190 range is designed to provide maximum performance benefits withina compact package in stroke lengths from 25 to 350mm.With a choice of mounting options and accessories, this sensor is ideally suited toa wide range of general purpose industrial applications, for medium stroke linearposition sensing.

Mounting kits

Protective sleeve - SA202986/..... /.....

Body clamp kit - SA59019

Flange kit - SA59020

Shaft L = long, C = compact

Electrical stroke (select to match SLS190 sensor)

Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

C I R C U I TR E C O M M E N D AT I O N

10

Page 28: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

O R D E R I N G C O D E S SLS190/..... /..... /..... /..... /.....

Electrical stroke

Shaft L = long, C = compactProtective sleeve N=None, P=Fitted

Cable 1 = 1m, 10 = 10m

Sealing 50 = IP50, 66 = IP66

D I M E N S I O N S A N DM O U N T I N G O P T I O N S

18

B max

ø6.35

±0.5M

ø19 ø19.05typical

ø5.00/5.15 both endsRod end bearing hole

D fully retracted ± 2 adjustment

68

12°12°

angle ofmisalignment

-0.0E+0.5

1.5min

3 core cablel19/0.15 1.5min

SELF ALIGNING BEARING MOUNTING

F

ø24.00

7.00Bearing

18

Drain plug -Remove if sensor shaft is installed vertically shaft down.

PROTECTIVE SLEEVE OPTION - P

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D

standard sensor (L) mm

compact shaft sensor (C) mm

Sleeve length F

standard sensor (L) mm

compact shaft sensor (C) mm

Weight approximate

standard sensor (L) g

compact shaft sensor (C) g

E L E C T R I C A L C O N N E C T I O N S3 core cable: PUR sheathed 1m long with

ETFE insulated 19/0.15 cores.

25 50 75 100 125 150 175 200 225 250 275 300 325 350

29 54 79 104 129 154 179 204 229 254 279 304 329 354

110.5 135.5 160.5 210.5 235.5 260.5 285.5 310.5 333.5 360.5 385.5 435.5 460.5 485.5

173.6 198.6 223.6 273.6 298.6 323.6 348.6 373.6 398.6 423.6 448.6 498.6 523.6 548.6

148.6 173.6 198.6 248.6 273.6 298.6 323.6 348.6 373.6 398.6 423.6 473.6 498.6 523.6

100 125 150 200 225 250 275 300 325 350 375 425 450 475

75 100 125 175 200 225 250 275 300 325 350 400 425 450

109 126 144 161 179 196 214 231 249 266 284 301 319 336

103 120 138 155 173 190 208 225 246 260 278 295 316 330

stop stop

Eelectrical stroke

Red Black

Gelb

Direction of shaft extension

mechanical stroke M

Note: drawings not to scale

MOUNTING OPTIONS

16

25.4

35.2

13

6.5

M6 x 30 SKT cap

50

3 holes 4.2 dia equi-spacedon 43.05/42.95 PCD

6.35

425

2

21

15

M3 x 3 screwsAllen keyincluded

10.0

Body clampSA59019

Flange mountingSA59020

2 clamps in this kit

11

Page 29: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

S L S 2 2 0 L I N E A R D I S P L A C E M E N T S E N S O R

P E R F O R M A N C EElectrical stroke E mm

Resistance kΩIndependent linearity ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum kgf

Life at 250mm per second

Sealing

Shaft velocity maximum m/s

10 20

0.4 ±15% 0.8 ±10%

0.5 0.35

0.2 0.4

8.9 17.9

Virtually infinite

Less than 0.01mm

–30 to +100

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

4.0

Typically greater than 20 million operations (10 x 106 cycles)

Internally sealed to IP66 (spring loaded plunger is unsealed, so care must be taken when

selecting for environments which have a risk of particle contamination)

2.5

A V A I L A B I L I T Y

O R D E R I N G C O D E S

All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

SLS220/..... /.....

Electrical stroke Resistance

SLS220 linear displacement sensors have a 10mm or 20mm stroke range with aspring loaded operation and a mounting flange to allow easy installation.Contained within a high strength Nylatron® housing, this provides good chemicalresistance and low weight. The internal potentiometer assembly is protected toIP66. Suited to OEM and process monitoring applications, this new sensorreplaces Penny+Giles HLP220 model.

12

Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

C I R C U I TR E C O M M E N D AT I O N

Page 30: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

M AT E R I A L SBody

Shaft

D I M E N S I O N S

Electrical stroke E mm

Mechanical stroke M mm

Body length A mm

Shaft extended - B mm

Shaft extended - C mm

Weight approximate g

10 20

12.5 22.5

44.4 54.4

43 53

20 30

45 50

Note: Nominal shaft position is fully extended (spring loaded)

E L E C T R I C A L C O N N E C T I O N S3 core cable: PUR sheathed 0.3m long

with PTFE insulated 7/0.125 cores.

stop stop

Eelectrical stroke

Red Black

Yellow

Direction of shaft extension

(spring biased to extension)

mechanical strokeM

4A 7.60

C

B

ø15.

80/

15.

70

ø12.

70

Thre

ad M

4 x

0.7

(22.

00/1

8.00

long

)

2 holes ø4.2

22.20

ø30

ø38.

10

ø22

Note: drawings not to scale

Nylatron® MC901 (blue)

Stainless steel

13

Page 31: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

S L S 3 2 0 L I N E A R D I S P L A C E M E N T S E N S O R

P E R F O R M A N C EElectrical stroke E mm

Resistance ±10% kΩPower dissipation at 20˚C W

Electrical stroke E mm

Resistance ±10% kΩPower dissipation at 20˚C W

Independent linearity

guaranteed ±%

typical ±%

Applied voltage - maximum Vdc

Electrical output

Resolution

Hysteresis (repeatability) mm

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force - maximum

sealed gf

unsealed gf

Life at 250mm per second

Dither life

Sealing

Shaft seal life

Shaft velocity - maximum m/s

250 300 350 400 450 500 550 600 650 700 750 800 850 900

10 12 14 16 18 20 22 24 26 28 30 32 34 36

5.0 6.0 7.0 8.0 9.0 10 11 12 13 14 15 16 17 18

950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600

38 40 42 44 46 48 50 52 54 56 58 60 62 64

19 20 21 22 23 24 25 26 27 28 29 30 31 32

0.15

0.05

74

Minimum of 0.5% to 99.5% applied volts

Virtually infinite

Less than 0.01

–30 to +100

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

2000 in horizontal plane (break-out force 5000gf)

1500 in horizontal plane (break-out force 2000gf)

Typically in excess of 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm, 60Hz

IP50 standard - IP66 see options

20 million operations (10 x 106 cycles) - replaceable

10

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

O P T I O N SCompact shaft

Integral shaft seal - IP 66

Cabled socket

Mounting

Protective sleeve

A C C E S S O R I E S

Compact shaft will reduce dimension D by 50mm

Designed to accept integral shaft seal to give IP66 rating

1m or 10m cabled socket assemblies available

Body clamp or flange mounting kits can be supplied

For all stroke lengths - self aligning bearings only. See ordering code

The SLS320 range is designed to provide maximum performance benefits within a body diameter of 32mm, with stroke lengths from 250 to 1600mm.With a choice of mounting options and accessories, this sensor is ideally suited to a wide range of heavier duty industrial applications, for medium to long stroke linear position sensing.

Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

C I R C U I TR E C O M M E N D AT I O N

Body clamp kit - SA59661

Flange kit - SA59660

Protective sleeve - SA202988/..... /.....

Mounting kits

Shaft L = long, C = compact

Electrical stroke (select to match SLS320 sensor)Not available as a spare part for 1150 to 1600mm strokes

14

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O R D E R I N G C O D E S SLS320/..... /..... /..... /..... /.....

Electrical stroke

Shaft L = long, C = compactCabled socket 00=None 01=1m 10=10m

Sealing 50 = IP50, 66 = IP66

D I M E N S I O N S A N DM O U N T I N G O P T I O N S

Cabled Socket

1 metre long No. x61-169-001

10 metres long No. x61-169-010

SELF ALIGNING BEARING MOUNTING

PROTECTIVE SLEEVE OPTION - P

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D

standard sensor (L) mm

compact shaft sensor (C) mm

Sleeve length F

standard sensor (L) mm

compact shaft sensor (C) mm

Weight approximate (no sleeve)

standard sensor (L) g

compact shaft sensor (C) g

Electrical stroke E mm

Mechanical stroke M mm

Body length B mm

Between centres D

standard sensor (L) mm

compact shaft sensor (C) mm

Sleeve length F

standard sensor (L) mm

compact shaft sensor (C) mm

Weight approximate (no sleeve)

standard sensor (L) g

compact shaft sensor (C) g

E L E C T R I C A L C O N N E C T I O N SRight angled, cabled socket

E series M12 to IEC 60947-5-2 PUR jacket.

Conforms to DIN/VDE 0660 part 208A2

250 300 350 400 450 500 550 600 650 700 750 800 850 900

255 305 355 405 455 505 555 605 655 705 755 805 855 905

366 416 466 516 601 651 701 751 801 851 901 986 1036 1086

480 530 580 630 710 760 810 860 910 960 1010 1095 1145 1195

430 480 530 580 660 710 760 810 860 910 960 1045 1095 1145

372 422 472 522 607 657 707 757 807 857 907 992 1042 1092

322 372 422 472 557 607 657 707 757 807 857 942 992 1042

590 673 756 839 922 1005 1088 1171 1254 1337 1420 1503 1586 1669

555 638 721 804 887 970 1053 1136 1219 1302 1385 1468 1551 1634

950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600

955 1005 1055 1105 1155 1205 1255 1305 1355 1405 1455 1505 1555 1605

1136 1186 1236 1286 1371 1421 1471 1521 1571 1621 1671 1721 1771 1821

1245 1295 1345 1395 1480 1530 1580 1630 1680 1730 1780 1830 1880 1930

1195 1245 1295 1345 1430 1480 1530 1580 1630 1680 1730 1780 1830 1880

1142 1192 1242 1292 1377 1427 1477 1527 1577 1627 1677 1727 1777 1827

1092 1142 1192 1242 1327 1377 1427 1477 1527 1577 1627 1677 1727 1777

1752 1835 1918 2000 2095 2190 2285 2380 2475 2570 2665 2760 2855 2950

1717 1800 1883 1965 2060 2155 2250 2345 2440 2535 2630 2725 2820 2915

Note: drawings not to scale

18

B

ø11

M

ø32 ø30

ø10.00/10.15 both endsRod end bearing hole

D

10.5

14

12°12°

Angle ofmisalignment

E

2 minStandard Penny & Giles flying lead socket & cable assy, 1m or 10m length

2 min

+ 0.5- 0.0

± 1.0

11Bearing

18

ø37.50

F

Drain plug -Remove if sensor is installed vertically, shaft down.

MOUNTINGOPTIONS

26

42

60

26

13M10 x 45SKT Cap

SA59661

2 clamps in this kit

63.5

4 holes 5.2 dia equi-spacedon 52.4 PCD

32.3

644.3 14

M5 x 3 screwsAllen keyincluded

SA596602 flanges in this kit

stop stop

Eelectrical stroke

Brown(1)

Blue(3)

Black(4)

Direction of shaft extension

mechanical strokeM

Conductors colour coded to EN50044

Pin 1

Pin 4

Pin 3

Orientation lug

Mounting recommendations For units 1150 to 1600mm stroke, werecommend the use of body clamp orflange mounting kits to support thesensor when horizontally mounted.Alternatively, use the protective sleevekit with the self aligning bearingmountings to provide increasedrigidity.

Body clamp

Flange mounting

Protective sleeve N=None, P=Fitted

15

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S P E C I A L I S E D D E S I G N SWe have considerable experience in solving specific application problems by developing our standard designs tosuit individual requirements. Custom-designed solutions are also provided where standard equipment does notfully meet our customer's needs.

SLS320 for heavy duty-cycle dynamic applications A number of specialist applications have demanded an enhanced operating life beyond that capable from the standard SLS320 sealed linear sensor. To meet this requirement,we have developed a special version of the SLS320, which provides optimumlubrication for the track and sliding mechanism for increased operating life.

Typically the sensors are mounted parallel to actuators fitted to hydraulic motionbases operating leisure ride cabins at amusement parks around the world. Typicallythe motion bases run a three minute cycle time for up to 12 hours per day. Thissensor is ideally suited to similar applications subject to heavy duty dynamicmovements.

S P E C I F I C AT I O N S U M M A R YRefer to page 14 and 15 for full performance specification and dimensions

Electrical stroke E mm 150 to 1600mm only

Sealing IP66 or IP50

Shaft seal life 20 million operations (10 x 106) - replaceable

Shaft velocity - maximum m/s 10

O P T I O N SCompact shaft Compact shaft will reduce dimension D (page 15) by 50mm

Cabled socket 1m or 10m cabled socket assemblies available

Mounting Self aligning rod ends standard. Body clamp and flange kits available

Protective sleeve For 250 to 1600mm stroke lengths - self aligning bearings only.

A C C E S S O R I E S

Clamp sleeve (to allow SLS320 to replace Penny+Giles HLP350

in existing installations) - P200863 (2 per sensor)

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your local

supplier for more details

O R D E R I N G C O D E S

16

Body clamp kit - SA59661

Flange kit - SA59660

Protective sleeve - SA202988/..... /.....

Mounting kits

Shaft L = long, C = compact

Electrical stroke (select to match SLS320 sensor)Not available as a spare part for 1150 to 1600mm strokes

D46273/..... /..... /..... /..... /.....

Electrical stroke

Shaft L = long, C = compactCabled socket 00=None 01=1m 10=10m

Sealing 50 = IP50, 66 = IP66

Protective sleeve N=None, P=Fitted

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17

I N - C Y L I N D E R L I N E A R P O S I T I O N S E N S O R S

ICS100 In-Cylinder SensorsSuitable for actuator strokes up to 1600mm

A range of In-Cylinder linear position sensors designed for integration into hydraulicand pneumatic actuators where the sensor is fitted inside the pressurised environment.Using the proven benefits of Hybrid Track Technology and including a number ofinnovative design features, the ICS100 range is ideally suited to high volume OEMactuator manufacturers, where design engineers can specify an affordablealternative for applications where non-contacting technologies may prove tooexpensive.

Electrical length E mm

Independent linearity ±%

Resolution

Hysteresis (repeatability)

Operational temperature °C

Output smoothness

Life

Dither life

Slider velocity - maximum m/s

Pressure - working Bar

burst Bar

pulsed Bar

Working fluid

25 to 200 in 5mm increments

210 to 1100 in 10mm increments (Up to 1600mm can be specified. See options)

0.25 for 25 to 70mm lengths

0.15 for 75 to 1600mm lengths

Virtually infinite

Less than 0.01mm

-30 to +100

To MIL-R-39023 grade C 0.1%

Typically greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

200 million operations (100 x 106 cycles) at ±0.5mm 60Hz

10 in pneumatic applications

4 in hydraulic applications (ISO VG 32 mineral oil)

500 maximum

>700

0 to 500 in 1 second (tested to 25,000 cycles)

Tested for mineral oils only. Not recommended for water based fluids

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

O P T I O N SElectrical length

Mounting

Cylinder environment

Extended cable length

Length from 1110mm up to 1600mm can also be supplied in 10mm increments. Please discuss your application with our sales team before ordering.

Internal or external flange styles can be specified

Hydraulic (H) or Pneumatic (P) versions can be specified

1m or 10m output cable can be specified

S P E C I F I C AT I O N S U M M A R YAsk for our ICS100 In-Cylinder Sensors brochure for full details and designers guide.

It can also be downloaded from our website at www.pennyandgiles.com

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S P R I N G R E T U R N L I N E A R D I S P L A C E M E N T S E N S O R

P E R F O R M A N C EElectrical stroke E mm

Resistance ±10% kΩIndependent linearity ±%

Power dissipation at 20˚C W

Applied voltage maximum Vdc

Electrical output

Resolution

Hysteresis (repeatability)

Phasing between elements

Operational temperature °C

Output smoothness

Insulation resistance

Operating mode

Wiper circuit impedance

Operating force maximum gf

Life at 250mm per second

Shaft velocity maximum m/s

Shaft seal

25 50 75 100 125 150

1 2 3 4 5 6

0.3 0.3 0.2 0.2 0.2 0.2

0.5 1.0 1.5 2.0 2.5 3.0

22 44 67 74 74 74

Single or dual – minimum of 0.5% to 99.5%applied volts

Virtually infinite

Less than 0.01mm

0.5mm total in retracted position (multi output units)

–30 to +85

To MIL-R-39023 grade C 0.1%

Greater than 100MΩ at 500Vdc

Voltage divider only - see Circuit Recommendation below

Minimum of 100 x track resistance or 0.5MΩ (whichever is greater)

450 475 500 525 550 600

Typically greater than 100 million operations (50 x 106 cycles) at 25mm stroke length

1

No seal fitted due to spring loded probe action

A V A I L A B I L I T Y All standard configurations can be supplied rapidly from the factory - check with your localsupplier for more details

O P T I O N SMounting

Outputs

Stroke length

Resistance

Body clamp (BS) or flange (FS)

Single (1) or dual (2)

25 to 150mm in 25mm increments

Standard value is 1kΩ per 25mm. Alternative values are possible – contact our sales team to

discuss your application

HLP190 Linear PotentiometersThe HLP190 range of hybrid linear potentiometers provides the facility for singleor dual electrical output with a body diameter of only 19mm. Stroke lengths arefrom 25mm to 150mm, with a choice of body clamp (BS) or flange (FS)mounting. This model is supplied with a spring loaded shaft, biased to the fullyextended position. Suited to a wide range of industrial applications for mediumstroke length requirements – especially structural monitoring data acquisition.

Hybrid track potentiometers feature a high wiper contact resistance, therefore operational checks

should be carried out only in the voltage divider mode. Hybrid track potentiometers should be

used only as voltage dividers, with a minimum wiper circuit impedance of 100 x track resistance

or 0.5MΩ (whichever is greater). Operation with wiper circuits of lower impedance will degrade

the output smoothness and affect the linearity.

C I R C U I TR E C O M M E N D AT I O N

18

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19

O R D E R I N G C O D E S HLP190/..... /..... /..... /.....

Mounting BS = Body clamp

FS = Flange

Output 1 = Single

2 = Dual

Stroke length mm

Resistance

D I M E N S I O N S A N DM O U N T I N G O P T I O N S

18

ø4.

75

+2.00 -0.00M

ø19

B max

stop stop

13.0

C adjustable

18.0

24.0+0.00 -0.50E

35.0Recommended

BODY CLAMP MOUNTING WITH SPRING LOADED SHAFT - HLP190/BS

50

3 holes 4.2 dia equispacedon 43.05/42.95 PCD

18

B 23

15.0

+ 0.00– 0.50E

+ 2.00– 0.00M4.5 STOP STOP

19 25.52

10

4.75

FLANGE MOUNTING WITH SPRING LOADED SHAFT - HLP190/FS

Mechanical stroke M mm

Body length B

Type BS mm

Type FS mm

Clamp spacing C† mm

Weight approximate

Type BS g

Type FS g

† recommended position

E L E C T R I C A L C O N N E C T I O N S3 core cable: PVC sheathed 0.5m long

with ETFE insulated 19/0.15 cores

(6 core cable for dual output version)

25 50 75 100 125 150

155 205 230 255 305 355

156 206 231 256 306 356

114 164 189 214 264 314

115 135 150 180 195 210

120 140 155 185 200 215

stop stop

Eelectrical stroke

Red Black

Gelb

Direction of shaft extension

mechanical stroke M

stop stop

Eelectrical stroke

mechanical stroke

M

Red Black

Yellow

WhiteBlue Green

Direction of shaft extension

Note: drawings not to scale

Body clamp detail

16

25.4

35.2

13

6.5

Hole to suit M6 SKT cap screw (not supplied)

Single output Dual output

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S L T 1 9 0 L I N E A R E R W E G A U F N E H M E R

4

T E C H N I S C H E D AT E N

E L E K T R I S C HElektrische Hublänge E mm

Hublängen-Inkremente mm

Unabhängige Linearität* %

Auflösung

Temperaturdrift ppm/ºC

Isolationswiderstand

25 bis 500

25 bis 200 in 25 mm Inkrementen

250 bis 500 in 50 mm Inkrementen

Verbessert - typisch kleiner als ±0,2% des Gesamthubs, max. ±0,25% (Code A)Standard - typisch kleiner als ±0,4% des Gesamthubs, max. ±0,5% (Code B)

Praktisch unendlich fein

< ± 100 ppm des elektrischen Hubs/°C (+20 bis +60°C)

< ± 200 ppm des elektrischen Hubs /°C (–20 bis +100°C)

< ± 300 ppm des elektrischen Hubs /°C (–20 bis +150°C)

größer als 50 MW bei 50 Vdc

O P T I O N E NLinearität

Kabellänge

Wahlweise Standard (Code B max. ±0,5%), oder Verbessert (Code A max. ±0,25%)

wahlweise 1 m oder 6 m lang

IP67

-40 bis +150

-50 bis +150

Kontaktlos – keine Begrenzung der elektrischen Lebensdauer. Die Mechanische Lebensdauer ist bis100 Millionen Operationen (50 x 106 Zyklen) getestet, die tatsächliche Betriebslebensdauer istabhängig vom Einbau und der Anwendung.

RTCA/DO-160E 10 Hz bis 2000 Hz, 11,23 g (rms) – nur radiale Achse

Überlebt 10.000 g – nur radiale Achse

Der Transducer verträgt Feldstärken von 100 V/m

Die spezifizierten technischen Daten sind nur gültig bei Betrieb des SLT190 inVerbindung mit der Signalaufbereitungelektronik vom Typ EICT oder EICTM.

V E R F Ü G B A R K E I T

SLT190/ …./…./....

01 = Kabellänge 1 m

06 = Kabellänge 6 m

U M G E B U N GAbgedichtet in Schutzart

Betriebstemperatur °C

Lagertemperatur °C

Lebensdauer

Vibration

Stoß

EMV

Elektrischer Hub + 3 mm Spiel an beiden Enden

An M8 Edelstahl-Gelenklagern. Geeignet für M8 oder 5/16 Zoll Gewindebolzen

<5 bei horizontaler Anbringung (Schutzrohr belüftet)

Max. 5 (siehe EICT-Datenblatt, Grenzfrequenz)

Siehe Abmessungen, Seite 5

M E C H A N I S C HMechanische Hublänge mm

Befestigung

Betätigungskraft gf

Verfahrgeschwindigkeit m/s

Gewicht g

B E S T E L L C O D E

Alle Optionen sind innerhalb von 10 Arbeitstagen ab Werk lieferbar

*Die Unabhängige Linearität wird nach der Methode der Kleinsten Fehlerquadrate auf einem computergestützten Kalibriersystem gemessen.

El. Hublänge E in mm

Linearität A = ±0,25%B = ±0,50%

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5

A B M E S S U N G E ND voll eingefahren (keine Einstellmöglichkeit)

39

17,55

Ø22

Mantelrohrlänge S

Gelenklagerbohrung0,050,00 beidseitig

Ø8,00 ±

Ø16

Ø14 3-adriges Kabel

19/0,125

19 (

ca.)

Elektrische Hublänge E mm 25 50 75 100 125 150 175 200 250 300 350 400 450 500

Mech. Hublänge M mm 31 56 81 106 131 156 181 206 256 306 356 406 456 506

Körperlänge B mm 132 157 182 207 232 257 282 307 357 407 457 507 557 607

Abstand D zwischen Zentren mm 175 200 225 250 275 300 325 350 400 450 500 550 600 650

Masse (ungefähr) g 239 258 277 296 314 333 352 370 408 446 483 520 558 595

E L E K T R I S C H E A N S C H L Ü S S E

Kabelausgang: 3-adriges Kabel FEP-isoliert,

1 m oder 6 m lang, Adern 19 x 0,125 mm,

PTFE-isoliert, mit 90% Schirmgeflecht.

.

Grün Gelb Blau Schirmung

nicht angeschlossenGehäuse

Coil +ve Coil -ve

Ausgefahren EingefahrenKern

Hinweis: Zeichnungen nicht maßstäblich

912

12º 12º

Ausgleichsbereich

Belüftungsbohrung (Schraube entfernen, falls

Belüftung erforderlich)

S I G N A L A U F B E R E I T U N GSpannungsversorgung Vdc

Ausgangsspannung

Standard Vdc

Optionen Vdc

Ausgangsstrom - option mA

PWM Ausgang

Technische Daten und Abmessungen der EICT-Module siehe Seite 8

+10 bis +60 nominal

0.5 bis 4.5

0 bis 5, 0 to 10, ±2.5, ±5, ±7.5, ±10 (bei Verwendung der Ausgangsspannungsmodulkarte VM)

4 - 20 (bei Verwendung der Stromausgangsmodulkarte CM)

TTL-kompatibles Signal mit Tastverhältnis 10-90%, proportional zur Wegaufnehmer-Verschiebung

(bei Verwendung der PWM Pulsweitenmodulationskarte PWM)

Der Wegaufnehmer wird mit einer Sensorkalibrierungsmodulkarte (SCMC) ausgeliefert, die auf die

elektrische Hublänge des Wegaufnehmers programmiert ist. Diese Karte muss vor der

Inbetriebnahme in die Signalaufbereitungselektronik EICT eingesetzt werden.

Eine ausführliche Installations- und Konfigurationsanleitung liegt jedem EICT-Modul bei.

Empfohlener minimaler Kabel-Biegeradius 10 mm.

† Der grüne Leiter ist intern mit demWegaufnehmergehäuse verbunden. Wegender Konstruktion der externen beweglichenTeile des Wegaufnehmers sollte der grüneAnschluss jedoch nicht als Masseanschlussverwendet werden.

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T E C H N I S C H E D AT E NVersorgungsspannung, ungeregelt Vdc†begrenzt bis min. 13,5 V bei bestimmten Bereichen – siehe Optionstabelle

Stromaufnahme mA

Augangssignalspannung Vdc

Ausgangssignalstrom mA

PWM-Ausgangssignal

Restwelligkeit mVrms

Bürde ΩGrenzfrequenz Hz

Lastregelung

Einschalt-Einschwingzeit

Ausgangseinstellungsbereich

Nullpunkteinstellung

Verstärkungseinstellung

Betriebstemperatur °C

Lagertemperatur °C

Temperaturdrift ppm/°C

EMV-Immunität

EN61000-6-2: 10 kHz bis 1 GHz

Wegaufnehmer-Typen

Gehäusetypen

Gewicht max. g

A U S G A N G S -C H A R A K T E R I S T I K E N

10 bis 60 oder ± (10 bis 30) für Standard-Ausgang (nur EICT)10† bis 30 oder ± (10† bis 30) für erweiterte Spannungsausgänge (mit eingebauter VM Modulkarte) 10† bis 30 oder ± (10† bis 30) für Stromausgang (mit eingebauter CM Modulkarte) oder PWM-Ausgang (mit eingebauter PWM Modulkarte)

10 max. (19 mit VM Modulkarte, 12,6 plus Ausgangsstrom mit CM Modulkarte, 13 mit PWM Modulkarte)

0,5 bis 4,5 (weitere Ausgangsoptionen siehe Seite 7)

4 bis 20 (Optionen siehe Seite 7)

TTL-kompatibler Pegel mit 10-90% Tastverhältnis (Details siehe Seite 7)

<5

10k min. (ohmisch gegen 0 V Potential)

30 (-3 dB, äquivalent zu 5 ms Signalverzögerung)

< 0,001 % der Ausgangsspanne / V

< 300 ms innerhalb 0,25 % des endgültigen Ausgangssignals

-10 % bis 60 % der Spanne

40 % bis 110 % der Spanne

0 bis +70

-40 bis +85

200 (300 mit eingebauter VM Modulkarte)

Feldstärke 100 V/M: Störung < 0,05% (EICTM-Gehäuse, neben dem Wegaufnehmer)

Feldstärke 10 V/M: Störung < 0,05% (EICT-Gehäuse, 1 m Kabel)

nur für Penny + Giles SLT- und ICT-Wegaufnehmer geeignet

EICT - Korrosionsbeständiges Kunststoffgehäuse, abgedichtet in Schutzart IP66, passend für Montageauf Hutschiene DIN EN50022 oder EN50035, oder für Schraubbefestigung mit 4 Schrauben M5 EICTM - Pulverbeschichtetes Metallgehäuse, abgedichtet in Schutzart IP68, nur für Schraubbefestigung

EICT 105, EICTM 250

Maximaler empfohlener Abstand zwischen Wegaufnehmer und EICT-Modul: 10 m.

E I C T S I G N A L A U F B E R E I T U N G S E L E KT R O N I K

Die EICT Signalaufbereitungselektronik wurde speziell für den Betrieb der SLT- und ICT-Baureihen kontaktloser linearerWegaufnehmer entwickelt. Dieses Modul beinhaltet eine moderne Schaltung, die den Wegaufnehmer versorgt und verschiedeneAusgangssignale liefert, nachdem der Anwender eine einfache Konfiguration mit Nullpunkts- und Verstärkungsabgleichdurchgeführt hat. Diese Module können in verscheidenen Gehäusen eingebaut geliefert werden, die in Schutzart IP66 bzw.IP68 abgedichtet sind.

Wegaufnehmer-Hub

5

0

10

Aus

gang

ssp

annu

ng V

dc

EICT mit eingebautem Spannungsmodul VM10 - 30 Vdc Versorgungsspannung

Wegaufnehmer-Hub

4

0

20

Aus

gang

sstr

om m

A

0.5

Wegaufnehmer-Hub

2.5

0

5

Aus

gang

ssp

annu

ng V

dc

4.5

Wegaufnehmer-Hub

0

-10

+10

Aus

gang

sspa

nnun

g V

dc

-5

+5

-2.5

+2.5

-7.5

+7.5

EICT mit eingebautem Strommodul CM10 - 30 Vdc oder ± (10 bis 30) VdcVersorgungsspannung

EICT Standardkarte10 - 60 Vdc Versorgungsspannung

EICT mit eingebautem PWM-Modul 10 - 30 Vdc oder ± (10 bis 30) VdcVersorgungsspannung

6

AB

Hinweis: Ausgänge Aund B nur verfügbar mitVersorgungsspannung± (13,5 bis 30) Vdc

Nur Vers

orgungsspannung

13,5 – 30 Vdc

Hinweise: Der SLT190-Wegaufnehmer wird mit einer Sensorkalibrierungs-Modulkarte (SCMC)ausgeliefert, die für die elektrische Hublänge des Wegaufnehmers kalibriert ist. Diese Karte mussvor der Inbetriebnahme in die EICT Signalaufbereitungselektronik eingesetzt werden. Der Anwenderkann die Signalaufbereitungselektronik EICT für Eingangs- und Ausgangsoptionen konfigurieren.. Eine ausführliche Installations- und Bedienungsanleitung wird mit dem EICT-Modul mitgeliefert.

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Ausgangsoption Versorgungsspannungsbereich Vdc EICT EICT mit VM EICT mit CM EICT mit PWMEinfache oder (bipolare) Versorgung Optionskarte Optionskarte Optionskarte

0,5 - 4,5Vdc 10 - 60 oder ±(10 - 30) N/A N/A N/A

0 - 5Vdc 10 - 30 oder ±(10 - 30) N/A N/A N/A

0 - 10Vdc 13,5 - 30 oder ±(13,5 - 30) N/A N/A N/A

±2,5Vdc 10 - 30 oder ±(10 - 30) N/A N/A N/A

±5Vdc 10 - 30 oder ±(10 - 30) N/A N/A N/A

±7,5Vdc 13,5 - 30 oder ±(13,5 - 30) N/A N/A N/A

±10Vdc 13,5 - 30 oder ±(13,5 - 30) N/A N/A N/A

4 - 20mA 10 - 30 oder ±(10 - 30) N/A N/A N/A

TTL (10-90%) 10 - 30 oder ±(10 - 30) N/A N/A N/A

Slope reversal

A U S G A N G S O P T I O N E N

PWM Ausgangssignal

Ausgangsfrequenzen Hz

Frequenzgenauigkeit %

Ausgangspegel Vdc

Anstiegs-/Abfallzeit µS

Ausgangsbereich %

A B M E S S U N G E N

E L E K T R I S C H E R A N S C H L U S SSchraubklemmen

L I E F E R B A R K E I T

B E S T E L L C O D E S

Z U B E H Ö Rs e p a r a t z u b e s t e l l e n

Hinweis: Siehe die EICT-Bedienungsanleitung zum Anschluss einer bipolaren Spannungsversorgung.

Normalerweise ab Lager lieferbar, freibleibend

EICT - Standardmodul mit 0,5 bis 4,5 Vdc Ausgangsspannung, Plastikgehäuse in Schutzart IP66

EICTM - Modul mit 0,5 bis 4,5 Vdc Ausgangsspannung, Metallgussgehäuse in Schutzart IP68

VM - Spannungsausgangs-Modulkarte

CM - Stromausgangs-Modulkarte

PWM - Pulsweitenmodulationsausgangs-Modulkarte

(9)(8)(7)(6)(5)(4)(3)(2)(1)

VPOSGRDVNEGGNDOUTPUTGNDGRÜNGELBBLAU

ANKER

SchirmGehäuse

+V Versorgungsspannung0V Versorgungsspannung-V Versorgungsspannung (für bipolare V.Sp.)0V AusgangSpannungs-(Strom-)Ausgang

Eingefahren Ausgefahren

Verpolung der Eingangsspannungkann zu irreversibler Beschädigungführen.

78* 25

66*

8,50

Zur HutschienenmontageDin EN50022 oderDin EN50035

68,3

0*

80,3

0

26

Darstellung ohne Deckel

*Abmessungen für Schraubmontage:Das Gehäuse besitzt vier Durchgangsbohrungen für Schrauben M5 x 30mm (minimale Länge).

Kabeldurchführungen Die Kabel müssen einen Durchmesser zwischen 2,5 und 6,0 mm haben, um die Dichtigkeit des Gehäuses nach Schutzart IP66 zu gewährleisten.

JP3

A BVR

3C

MC

1 JP1

V(T

)

JP2

1 2

3 4

5 6

7 8

9 VPOSGNDV NEGGNDOUTPUTGNDGREENYELLOWBLUE

Supply

Sensor

78,10 26,4

66*

68,3

0*

80,3

0

35 Max

JP3

A BVR

3C

MC

1 JP1

V(T

)

JP2

1 2

3 4

5 6

7 8

9 VPOSGNDV NEGGNDOUTPUTGNDGREENYELLOWBLUE

Supply

Sensor

Abmessungen für Schraubmontage:Das Gehäuse besitzt vier Durchgangsbohrungen für Schrauben M5 x 30mm (minimale Länge).

*Abmessungen für Schraubmontage:Das Gehäuse besitzt vier Durchgangsbohrungen für Schrauben M5 x 30mm (minimale Länge).

Nullpunktsabgleich

EICTM modulEICT modul

Verstärkungsabgleich

Nullpunktsabgleich

Verstärkungsabgleich

7

Hinweis: Zeichnungen nicht maßstäblich

Kontinuierliche Weiterentwicklung von Ausgangsoptionen: An der Entwicklung von weiteren EICT-Ausgangsoptionen wird gearbeitet. Bitte wenden Sie sichan unsere Vertriebsbüros.

TTL-kompatibles Signal mit 10-90&% Tastverhältnis

100, 130, 310, 1000 (vom Anwender wählbar)

±10

Logisch High 4,5 ±0,5

Logisch Low <0,4

<2 mit 1 nF Lastkapazität

10 (Null) bis 90 (Spanne)

† Der grüne Leiter ist intern mit demWegaufnehmergehäuse verbunden.Wegen der Konstruktion der externenbeweglichen Teile des Wegaufnehmerssollte der grüne Anschluss jedoch nicht alsMasseanschluss verwendet werden.

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S L T 1 9 0 L I N E A R P O S I T I O N T R A N S D U C E R

4

P E R F O R M A N C E

E L E C T R I C A LElectrical stroke range E mm

Stroke increments mm

Non-Linearity* %

Resolution

Temperature coefficient ppm/ºC

Insulation resistance

25 to 500

25 to 200 in 25mm increments

250 to 500 in 50mm increments

Enhanced - typically less than ±0.2% of total stroke, ±0.25% maximum (code A)Standard - typically less than ±0.4% of total stroke, ±0.5% maximum (code B)

Virtually infinite

< ± 100 ppm of electrical stroke/°C (+20 to +60°C)

< ± 200 ppm of electrical stroke/°C (-20 to +100°C)

< ± 300 ppm of electrical stroke/°C (-20 to +150°C)

Greater than 50MΩ at 50Vdc

O P T I O N SNon-linearity

Extended cable length

Standard (code B ±0.5% max), or Enhanced (code A ±0.25% max) can be specified

1m or 6m output cable can be specified

IP67

-40 to +150

-50 to +150

Contactless - no limitation to electrical life. Mechanical life is tested to 100 mllion operations(5x106 cycles), actual service life is dependant on installation and application.

RTCA/DO-160E 10Hz to 2000Hz, 11.23g (rms) - radial axis only

Survival to 10000g - radial axis

Transducer can withstand a threat of 100V/m

The performance specified is only valid when the SLT190 is operated in conjunction

with the signal conditioning unit - model EICT or EICTM.

A V A I L A B I L I T Y

SLT190/ …./…./....

01 = 1m cable

06 = 6m cable

E N V I R O N M E N TA LProtection class

Operational temperature °C

Storage temperature °C

Life

Vibration

Shock

EMC Immunity level

Electrical stroke +3mm overstroke at each end

via M8 stainless steel rod end bearings. Suitable for mounting on 8mm or 5/16in bolts

<500 in horizontal plane (vented sleeve)

5 (see EICT performance for frequency response)

see dimensions on page 5

M E C H A N I C A LMechanical stroke range mm

Mounting

Operating force gf

Shaft velocity - maximum m/s

Weight g

O R D E R I N G C O D E

All configurations can be supplied within ten days from the factory

*Non-linearity is measured using the Least-Squares method on a computerised calibration system

Stroke range E in mm

Non-linearity A = ±0.25%B = ±0.50%

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5

D I M E N S I O N S D fully retracted (no adjustment)

39

17.55

Ø22

Sleeve length S

Rod end bearing hole0.050.00 both ends

Ø8.00 ±

Ø16

Ø14 3 core cable

19/0.125

19 A

ppro

x

Electrical stroke E mm 25 50 75 100 125 150 175 200 250 300 350 400 450 500

Mechanical stroke M mm 31 56 81 106 131 156 181 206 256 306 356 406 456 506

Sleeve length S mm 132 157 182 207 232 257 282 307 357 407 457 507 557 607

Distance between centres D mm 175 200 225 250 275 300 325 350 400 450 500 550 600 650

Approximate weight g 239 258 277 296 314 333 352 370 408 446 483 520 558 595

E L E C T R I C A L C O N N E C T I O N S3 core cable: FEP sheathed 1m or 6m

long with PTFE insulated 19/0.125 cores.

90% braided screen.

Green Yellow Blue Screen

Not connectedCase

Coil +ve Coil -ve

Extend RetractCore

Note: drawings not to scale

912

12º 12º

Angle of misalignment

Vent hole(Remove screw if venting required)

S I G N A L C O N D I T I O N I N GInput voltage Vdc

Output voltage

standard Vdc

options Vdc

Output current - option mA

Output PWM

See page 6 for full EICT module performance and dimensions

+10 to +60 nominal

0.5 to 4.5

0 to 5, 0 to 10, ±2.5, ±5, ±7.5, ±10 (using Voltage Module VM output option card)

4 to 20 (using Current Module CM output option card)

TTL level compatible signal with a 10-90% duty cycle proportional to transducer displacement

(using Pulse Width Modulation PWM output option card)

The transducer is supplied with a Sensor Calibration Module Card (SCMC) which is calibrated

to match the transducer electrical stroke. This card must be inserted into the EICT signal

conditioning unit before operation. Full details on installation and set-up are included in the

manual supplied with the EICT module.

Recommended cable minimumbend radius is 10mm

† The Green wire is internally connectedto the transducer case. However, due tothe construction of the transducerexternal moving parts, the Greenconnection should not be used as aground connection.

Page 43: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

P E R F O R M A N C ESupply voltage, unregulated Vdc†limited to 13.5 min. on certain ranges - see options table

Supply current mA

Output voltage signal Vdc

Output current signal mA

Output PWM signal

Output ripple mVrms

Output load ΩFrequency response Hz

Line regulation

Power on settlement

Output adjustment range

zero adjustment

gain adjustment

Operational temperature °C

Storage temperature °C

Temperature stability ppm/°C

EMC Immunity level

EN61000-6-2: 10kHz to 1GHz

Transducer types

Mechanical housing

Weight maximum g

O U T P U TC H A R A C T E R I S T I C S

10 - 60 or ±(10 - 30) for standard output voltage range (EICT only)10

†- 30 or ±(10

†- 30) for extended output voltage range (VM card fitted)

10 - 30 or ±(10 - 30) for current output (CM card fitted) or pulse width modulated output (PWM card fitted)

10 maximum (19 with VM card fitted, 12.6 plus output current with CM card fitted,

13 with PWM card fitted)

0.5-4.5 See details on page 7 for additional output options

4-20 See details on page 7 for options

TTL level compatible signal with a 10-90% duty cycle. See details on page 7

<5

10k minimum (resistive to 0V line)

30 (-3dB) [equivalent to 5mS output lag]

<0.001% output span/Volt

Within 0.25% of final output in less than 300 milliseconds

-10 to 60% of span

40 to 110% of span

0 to +70

-40 to +85

200 (300 if VM card fitted)

Threat 100V/m : derangement <0.05% FS (EICTM module, adjacent to transducer)

Threat 10V/m : derangement <0.05% FS (EICT module, 1m cable)

Will only operate Penny+Giles SLT190 and ICT range of transducers

EICT - corrosion resistant plastic enclosure sealed to IP66, with detail to fit rail DIN EN50022 orEN50035 or bulkhead mount via four M5 screws.

EICTM - powder coated metal enclosure sealed to IP68 with bulkhead mounting only.

105 (250 for EICTM)

Maximum recommended distance between transducer and EICT module is 10m.

E I C T S I G N A L C O N D I T I O N I N G M O D U L E

The EICT signal conditioning module has been specifically designed to operate theSLT190 and ICT range of contactless linear position transducers. This moduleincorporate a high performance circuit that drives the transducer and provides a choiceof output signals with zero and span adjustment for simple user configuration. Themodule can be supplied in a choice of enclosures, with sealing to IP66 or IP68protection.

Transducer stroke

5

0

10

Out

put

Vol

tage

Vd

c

EICT with VM card fitted10 - 30Vdc supply

Transducer stroke

4

0

20

Out

put C

urre

nt m

A

0.5

Transducer stroke

2.5

0

5

Out

put

Vol

tage

Vd

c 4.5

Transducer stroke

0

-10

+10

Out

put V

olta

ge V

dc

-5

+5

-2.5

+2.5

-7.5

+7.5

EICT with CM card fitted10 - 30Vdc or ± (10 - 30) Vdc supply

EICT standard unit10 - 60Vdc supply

EICT with VM card fitted10 - 30Vdc or ± (10 - 30) Vdc supply

6

AB

Note: A and B outputsonly available with a±(13.5 - 30) Vdc supply

13.5 - 30Vdc

supply only

Notes:1. The SLT190 transducer is supplied with a Sensor Calibration Module Card (SCMC) which is

calibrated to match the transducer electrical stroke. This card must be inserted into the EICT signal conditioning unit before operation. The EICT is user configurable for input and output options.Full details on installation and set-up are included in the manual supplied with the EICT module.

Page 44: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Output option Supply voltage range Vdc EICT EICT with EICT with EICT withSingle or (Dual) supply VM option card CM option card PWM option card

0.5 - 4.5Vdc 10 - 60 or ±(10 - 30) N/A N/A N/A

0 - 5Vdc 10 - 30 or ±(10 - 30) N/A N/A N/A

0 - 10Vdc 13.5 - 30 or ±(13.5 - 30) N/A N/A N/A

±2.5Vdc 10 - 30 or ±(10 - 30) N/A N/A N/A

±5Vdc 10 - 30 or ±(10 - 30) N/A N/A N/A

±7.5Vdc 13.5 - 30 or ±(13.5 - 30) N/A N/A N/A

±10Vdc 13.5 - 30 or ±(13.5 - 30) N/A N/A N/A

4 - 20mA 10 - 30 or ±(10 - 30) N/A N/A N/A

TTL (10-90%) 10 - 30 or ±(10 - 30) N/A N/A N/A

Slope reversal

O U T P U T O P T I O N S

PWM output signal

Output frequencies Hz

Frequency accuracy %

Output levels Vdc

Rise/Fall time µS

Output range %

D I M E N S I O N S

E L E C T R I C A L C O N N E C T I O N SScrew terminals

A V A I L A B I L I T Y

O R D E R I N G C O D E S

A C C E S S O R I E So r d e r s e p a r a t e l y

Note: refer to the EICT set-up guide for details on how to connect to a split rail power supply.

Normally available from stock

EICT - module with 0.5 to 4.5Vdc output, IP66 protected plastic housing

EICTM - module with 0.5 to 4.5Vdc output, IP68 protected metal housing

VM - voltage module output option card

CM - current module output option card

PWM - pulse width modulation output option card

(9)(8)(7)(6)(5)(4)(3)(2)(1)

VPOSGRDVNEGGNDOUTPUTGNDGREENYELLOWBLUE

CORE

ScreenCase

+V supply0V supply-V supply (Dual supply only)0V returnVoltage (current) output

Retract Extend

Misconnection of the supply maycause permanant damage

78.10 25

66*

8.50

To fit railDin EN50022 orDin EN50035

68.3

0*

80.3

0

26

Covers removed for clarity

*Bulkhead fixing dimensionsEnclosure provided with four fixing holesto accept M5 screw x 30mm long minimum.

Cable glands Cable diameter mustbe between 2.5 and 6.0mm diameter tomaintain IP66 rating of the enclosure.

JP3

A BVR

3C

MC

1 JP1

V(T

)

Gai

nZ

ero

JP2

1 2

3 4

5 6

7 8

9 VPOSGNDV NEGGNDOUTPUTGNDGREENYELLOWBLUE

Supply

Sensor

78.10 26.4

66*

68.3

0*

80.3

0

35 Max

JP3

A BVR

3C

MC

1 JP1

V(T

)

Gai

nZ

ero

JP2

1 2

3 4

5 6

7 8

9 VPOSGNDV NEGGNDOUTPUTGNDGREENYELLOWBLUE

Supply

Sensor

Zeroadjustment

Gainadjustment

Cable glands Cable diameter mustbe between 3.0 and 8.0mm diameter tomaintain IP68 rating of the enclosure.

*Bulkhead fixing dimensionsEnclosure provided with four fixing holesto accept M5 screw x 30mm long minimum.

Zeroadjustment

Gainadjustment

EICTM moduleEICT module

7

Note: drawings not to scale

Continual development of output options means we are workingon additional EICT module output options. Please ask for details

TTL level compatible signal with a 10-90% duty cycle

100, 130, 310, 1000 (user selected)

±10

LOGIC HIGH 4.5 ±0.5

LOGIC LOW <0.4

<2 with 1nF. load capacitance

10 (zero) to 90 (span)

*

† The Green wire is internally connectedto the transducer case. However, due tothe construction of the transducer externalmoving parts, the Green connectionshould not be used as a groundconnection.

Page 45: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Penny

+ G

iles

– t

he t

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nolo

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for

linear

posi

tion s

ensi

ng

VRVT 080MINIATURE IN-CYLINDER TRANSDUCER

P E R F O R M A N C EElectrical stroke length mm

Independent linearity

Resolution

Operational temperature °C

Temperature performance ppm

Operating pressure

Insulation resistance

50 to 300mm standard (consult Penny & Giles for longer lengths)

Stroke ≤ 100mm better than ±0.5%

Stroke > 100mm better than ±0.2% of stroke

Virtually Infinite

-40°C to +85°C

≤ ±100ppm of electrical stroke/°C (+20 to +60°C)

≤ ±200ppm of electrical stroke/°C (-40 to +100°C)

350Bar max.

50MΩ at 100Vdc

Note

A V A I L A B I L I T YThe modular design of the VRVT 080 enables the rapid delivery of standard ranges.

For custom requirements (such as extended

stroke lengths or special mounting flanges)

please contact one of our Sales Application

Engineers for assistance.

S I G N A LC O N D I T I O N I N G

Input voltages

Standard outputs

±15V (±10%) or +18 to 30Vdc

0 to 10Vdc 0 to 5Vdc -5 to +5Vdc 5 to 25mA 0 to 20mA 4 to 20mA

Notes

Penny & Giles offer a wide range of electronic modules (EM Series)

For specific details please refer to EM Series data sheets.

The VRVT 080 Miniature In-Cylinder Transducer combines the best featuresassociated with LVDT's and potentiometers into one rugged, contactless andhighly reliable displacement transducer.

With a diameter of only 7.95mm the VRVT 080 is ideal for installation intohydraulic and pneumatic cylinder applications where space is at a premium.The VRVT 080 is ideal for use on small-bore actuators and offers a choice ofinternal or external flange mounting configurations to suit tie-rod, welded andrear clevis-mounted cylinder types. Two core configurations also provide thedesigner the following options:

SLEEVED CORE - cylinder rods can be simply machined to accommodate thesleeve. This also gives the option of retro-fitting existing servo-cylinders withan upgrade to VRVT technology.THREADED CORE - provides the designer with the minimum transducer bodysize and a simplified installation requiring minimal machining.

The above specifications apply only when the VRVT080 is

operated in conjunction with a Penny & Giles EM Series

electronic module.

Each transducer is supplied with a programming module calibrated to

match the electrical stroke length. The module is plugged into the required

EM electronic module via mating connectors.

Maximum recommended distance between sensor and EM electronic

module is 30m.

Page 46: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Distributor:

DO

C. REF . VRVT080/U

S/03

Penny

+ G

iles

– t

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for

linear

posi

tion s

ensi

ng

A Curtiss-Wright Company

Internaltransducerstop

14.5(typ)

25overrun

(typ)

elec. stroke length

12.535

elec. stroke length +80

7.95

20.0

019

.80

20.0019.80

3.5

10.1

6

25overrun

(typ)

elec. stroke length 12(typ)

Internaltransducerstop

elec. stroke length +83

12.0912.04

17.9

817

.93 28

12

Internaltransducerstop

14.5(typ)

25overrun

(typ)

elec. stroke length

12.5 35

elec. stroke length +98

7.95

12

10.1

6

25overrun

(typ)

elec. stroke length 10(typ)

Internaltransducerstop

elec. stroke length +65

17.9

817

.93

10

20.0

019

.80

20.0019.80

3.512.0912.04

Internal Flange

Sleeved Core

VRVT 080/I/S

Minimum bore dia 10.5mm

Stroke length 50 to 300mm

Internal Flange

Threaded Core

VRVT 080/I/TM or TI

Minimum bore dia 9mm

Stroke length 50 to 300mm

External Flange

Sleeved Core

VRVT 080/E/SM or SI

Minimum bore dia 10.5mm

Stroke length 50 to 300mm

External Flange

Threaded Core

VRVT 080/E/TM or TI

Minimum bore dia 9mm

Stroke length 50 to 300mm

D I M E N S I O N S

metric M6 x 1 - 6g orimperial 1/4 28 UNF

metric M12 x 1.25 - 6gor imperial 1/2 20 UNF 2A

metric M6 x 1 - 6gor imperial 1/4 28 UNF

VRVT 080 MINIATURE IN-CYLINDER TRANSDUCER

85 max.

33 max.

E L E C T R I C A LC O N N E C T I O N SInternal Flange

Flying leads: PTFE insulated

19/0.15, 200mm long

External Flange

Cable: 3 core + screen

19/0.15 ETFE insulated,

TPS120 sheath x 1m long

(or optional connector)

Optional connector

Optional Connector – Binder 09-0107-00-03

Mating Plug – Binder 09-0106-10-03

1

green

2Coil +veyellow

3Coil -ve

blue

Case

Connector pin numbers

screen

not connected

O R D E R I N G C O D E S

NOTE See EM Series data sheets for full technical specifications and ordering code.

Note: Drawings not to scale

VRVT080/.... /..../.... /....

I = Internal mounted flangeE = External mounted flange

SM = Sleeved core (metric)SI = Sleeved core (imperial)TM = Threaded core (metric)TI = Threaded core (imperial)

ExternalFlangeonly

Stroke length mm

L = Cable leadsC = Connector option

WEB SITEwww.pennyandgiles.com www.penny-giles.de

PENNY+GILES CONTROLS LTD15 Airfield Road Christchurch Dorset BH23 3TJ UKTelephone: +44 (0)1202 409409 Fax: +44 (0)1202 409475

PENNY+GILES CONTROLS INC.12701 Schabarum Ave, Irwindale CA 91706Telephone: +1 626 337 0400 Fax: +1 626 337 0469Email: [email protected]

PENNY+GILES GmbHStraussenlettenstr. 7b 85053 Ingolstadt GermanyTelephone: +49 (0)841 61000 Fax: +49 (0) 841 61300Email: [email protected]

A Curtiss-Wright company © Penny & Giles Controls Ltd. 2003

Page 47: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

VRVT 100IN-CYLINDER TRANSDUCER

P E R F O R M A N C EElectrical stroke length mm

Independent linearity

Resolution

Operational temperature °C

Temperature performance ppm

Operating pressure

Insulation resistance

50 to 1000mm standard (consult Penny & Giles for longer lengths)

Better than ±0.2% of stroke

Infinite

-40°C to +85°C

≤ ±100ppm of electrical stroke/°C (+20 to +60°C)

≤ ±200ppm of electrical stroke/°C (-40 to +100°C)

350Bar max.

50MΩ at 100Vdc

Note

A V A I L A B I L I T YThe modular design of the VRVT 100 enables the rapid delivery of standard ranges.

For custom requirements (such as extended

stroke lengths or special mounting flanges)

please contact one of our Sales Application

Engineers for assistance.

S I G N A LC O N D I T I O N I N G

Input voltages

Standard outputs

±15V (±10%) or +18 to 30Vdc

0 to 10Vdc 0 to 5Vdc -5 to +5Vdc 5 to 25mA 0 to 20mA 4 to 20mA

Notes

Penny & Giles offer a wide range of electronic modules (EM Series)

For specific details please refer to EM Series data sheets.

The VRVT 100 In-Cylinder Transducer combines the best features associatedwith LVDT's and potentiometers into one rugged, contactless and highlyreliable displacement transducer.

With a diameter of only 10mm the VRVT 100 is ideal for installation intohydraulic and pneumatic cylinder applications where space is at a premium.The VRVT 100 is ideal for use on medium stroke actuators and offers a choiceof internal or external flange mounting configurations to suit tie-rod, weldedand rear clevis-mounted cylinder types. Two core configurations also providethe designer the following options:

SLEEVED CORE - cylinder rods can be simply machined to accommodate thesleeve. This also gives the option of retro-fitting existing servo-cylinders withan upgrade to VRVT technology.THREADED CORE - provides the designer with the minimum transducer bodysize and a simplified installation requiring minimal machining.

The above specifications apply only when the VRVT 100 is

operated in conjunction with a Penny & Giles EM Series

electronic module.

Each transducer is supplied with a programming module calibrated to

match the electrical stroke length. The module is plugged into the required

EM electronic module via mating connectors.

Maximum recommended distance between sensor and EM electronic

module is 30m.

Penny

+ G

iles

– t

he t

ech

nolo

gy

for

linear

posi

tion s

ensi

ng

Page 48: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

19

25overrun

(typ)

elec. stroke length 20(typ)

Internaltransducerstop

elec. stroke length +100

10.1

6

32.0

25.0

024

.96

8.5

55

14

25overrun

(typ)

elec. stroke length 11(typ)

Internaltransducerstop

elec. stroke length +90

19.9

419

.84

12

35

10.9710.87

19

25overrun

(typ)

elec. stroke length 20(typ)

Internaltransducerstop

elec. stroke length +125

10.1

6

12

55

14

25overrun

(typ)

elec. stroke length 10(typ)

Internaltransducerstop

elec. stroke length +65

19.9

4

19.8

4

10

25.0

024

.96

32.00

8.510.9710.87

Internal Flange

Sleeved Core

VRVT 100/I/S

Minimum bore dia 14.5mm

Stroke length 50 to 1000mm

Internal Flange

Threaded Core

VRVT 100/I/TM or TI

Minimum bore dia 11mm

Stroke length 50 to 1000mm

External Flange

Sleeved Core

VRVT 100/E/SM or SI

Minimum bore dia 14.5mm

Stroke length 50 to 1000mm

External Flange

Threaded Core

VRVT 100/E/TM or TI

Minimum bore dia 11mm

Stroke length 50 to 1000mm

D I M E N S I O N S

metric M8 x 1.25 - 6g orimperial 5/16 24-UNF-2A

metric M20 x 1.5 - 6gor imperial 3/4 16-UNF-2A

metric M8 x 1.25 - 6gor imperial 5/16 24-UNF-2A

VRVT 100 IN-CYLINDER TRANSDUCER

1

green

2Coil +veyellow

3Coil -ve

blue

Case

Connector pin numbers

screen

not connected

90 max.

38 max.

E L E C T R I C A LC O N N E C T I O N SInternal Flange

Flying leads: PTFE insulated

19/0.15, 200mm long

External Flange

Cable: 3 core + screen

19/0.15 ETFE insulated,

TPS120 sheath x 1m long

(or optional connector)

Optional connector

Optional Connector – Binder 09-0107-00-03

Mating Plug – Binder 09-0106-10-03

Distributor:O R D E R I N G C O D E S

NOTE See EM Series data sheets for full technical specifications and ordering code.

DO

C. REF . VRVT100/U

S/03

Note: Drawings not to scale

Penny

+ G

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– t

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for

linear

posi

tion s

ensi

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A Curtiss-Wright Company

VRVT100/.... /..../.... /....

I = Internal mounted flangeE = External mounted flange

SM = Sleeved core (metric)SI = Sleeved core (imperial)TM = Threaded core (metric)TI = Threaded core (imperial)

ExternalFlangeonly

Stroke length mm

L = Cable leadsC = Connector option

A Curtiss-Wright company © Penny & Giles Controls Ltd. 2003

WEB SITEwww.pennyandgiles.com www.penny-giles.de

PENNY+GILES CONTROLS LTD15 Airfield Road Christchurch Dorset BH23 3TJ UKTelephone: +44 (0)1202 409409 Fax: +44 (0)1202 409475

PENNY+GILES CONTROLS INC.12701 Schabarum Ave, Irwindale CA 91706Telephone: +1 626 337 0400 Fax: +1 626 337 0469Email: [email protected]

PENNY+GILES GmbHStraussenlettenstr. 7b 85053 Ingolstadt GermanyTelephone: +49 (0)841 61000 Fax: +49 (0)841 61300Email: [email protected]

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Penny

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for

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VRVT 190LINEAR DISPLACEMENT TRANSDUCER

P E R F O R M A N C EElectrical stroke length mm

Independent linearity

Resolution

Operational temperature °C

Temperature performance ppm

Operating force gmf

Insulation resistance

Sealing

50 to 500mm

Better than ±0.2% of stroke

Infinite

-40°C to +85°C

≤ ±100ppm of electrical stroke/°C (+20 to +60°C)

≤ ±200ppm of electrical stroke/°C (-40 to +85°C)

120 max. (in horizontal plane)

50MΩ at 100Vdc

IP65

Note

A V A I L A B I L I T YThe VRVT 190 is available from stock in standard stroke lengths from 50mm to 500mm.

For custom requirements please contact one

of our Sales Application Engineers

for assistance.

S I G N A LC O N D I T I O N I N G

Input voltages

Standard outputs

±15V (±10%) and +18 to 30Vdc

0 to 10Vdc 0 to 5Vdc -5 to +5Vdc 5 to 25mA 0 to 20mA 4 to 20mA

Notes

Penny & Giles offer a wide range of electronic modules (EM Series)

For specific details please refer to EM Series data sheets.

The VRVT 190 Linear Displacement Transducer combines the best featuresassociated with LVDT's and potentiometers into one rugged, contactless andhighly reliable displacement transducer.

The VRVT 190 utilises the proven VRVT contactless operating principle, allowinga short body to stroke length ratio. Housed within a rugged, welded stainlesssteel case, it is suitable for use in the most arduous environments.

With no electrical sliding contacts, the VRVT 190 has a working life which isalmost limitless. The standard spherical bearing mounting style enables easyinstallation, and offers the user the option of upgrading to VRVT technology frompotentiometers or LVDTs.

Signal conditioning is carried out in a separate electronics package which can besited up to 30 metres away from the harsh environment in which the transducermay be required to operate. The package has a dc volts input, with dc volts (orcurrent) output and span and zero adjustment facility in a choice of enclosures.

The above specifications apply only when the VRVT 190 is

operated in conjunction with a Penny & Giles EM Series

electronic module.

Each transducer is supplied with a programming module calibrated to

match the electrical stroke length. The module is plugged into the required

EM electronic module via mating connectors.

Maximum recommended distance between sensor and EM electronic

module is 30m.

Page 50: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

Distributor:

DO

C. REF . VRVT190/U

S/03

Penny

+ G

iles

– t

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nolo

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for

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posi

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ensi

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A Curtiss-Wright Company

34.60

14.0019.00 MAX

+ 0.05– 0.005

D fully retracted ± 2.50 adjustment

6

8

12° 12°

angle ofmisalignment

S

35.00 30.00

16.50

54.50

25ap

prox

Electrical stroke E mm

Mechanical stroke M mm

Sleeve length S mm

Distance between centres D mm

Approximate weight gms

†400mm and 500mm models

may require special mounting

consideration - depending on

application. Please consult

our application engineers

for assistance.

Optional Connector:

Binder 712-1-99-0405-10-03

fitted to transducer cable

D I M E N S I O N S

SA 56332/....

O R D E R I N G C O D E S

VRVT190/SA /..../....

E = Stroke length mmX = Cable connector option

Mating connector and extension cable order as:

Extension cable length (metres)

VRVT 190 LINEAR DISPLACEMENT TRANSDUCER

1

green

2Coil +veyellow

3Coil -ve

blue

Case

Connector pin numbers

screen

not connected

E L E C T R I C A LC O N N E C T I O N S

Standard Cable:

3 core + screen 19/0.15 ETFE

insulated, TPS 120 sheath x

1metre long

NOTE See EM Series data sheets for full technical specifications and ordering code.

Note: Drawings not to scale

50 75 100 125 150 200 250 300 400† 500†

52 77 102 127 152 202 252 302 402† 502†

126 151 176 201 226 276 326 376 476 576

222 247 272 297 322 372 422 472 572 672

260 270 290 310 330 370 400 440 510 580

VRVT

1.0 metre

Binder connector 712-1-99-0405-10-03

VRVT 190 'X' option supplied as above, with connector fitted to standard 1.0 metre cable.

VRVT23.0mm maximum

Binder 712-2-99-0406 -10-03Connector diameter 14mm

Optional Mating Connector

with Cable Extensionr:

Binder 712-2-99-0406-10-03

fitted to cable extension

Both ends

A Curtiss-Wright Company © Penny & Giles Controls Ltd. 2003

WEB SITEwww.pennyandgiles.com www.penny-giles.de

PENNY+GILES CONTROLS LTD15 Airfield Road Christchurch Dorset BH23 3TJ UKTelephone: +44 (0) 1202 409409 Fax: +44 (0) 1202 409475

PENNY+GILES CONTROLS INC.12701 Schabarum Ave, Irwindale, CA 91706Telephone: +1 626 337 0400 Fax: +1 626 337 0469Email: [email protected]

PENNY+GILES GmbHStraussenlettenstr. 7b 85053 Ingolstadt GermanyTelephone: +49 (0)841 61000 Fax: +49 (0)841 61300Email: [email protected]

Page 51: CURTISS- Penny+Giles WRIGHT · 2019-10-11 · ICS100/IN EXTERNAL FLANGE ICS100/EI or EM 32 4.80 4.60 4.50 4.25 13.5 Electrical length E 1.5 10 11.5 Max. with end support bearing fitted

ENGINE CONTROL SYSTEMS70 PLANE ROAD

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TEL: +27 11 391 1443