seminar eng.pdf
TRANSCRIPT
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Trainings Agenda, !"oc#s in 2 days
Day 1
1! Introduction to energy management in general
short break
1! Introduction to I"# $%%%1 & DI' E' 1(%%1
lunch break
1! Di))erences & Integration I"# 1*%%% vs. I"# $%%%1short break
1! +resentation o) the individual topics o) I"# $%%%1
Day ,
1! Details measuring techniue
short break
1! Details energy controlling
lunch break
1! +ractical eamples o) energy e))iciency measures
short break
1! Further topics & concluding discussion
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Cor%orate &eve"o%ment
2001 'oundation o( t)e centra" o((ice in *amburg
(or e+%ertise on t)e e((icient use o( energy
200 Starting a branc) o((ice in -ienna
as a scienti(ic centre (or researc) and deve"o%ment
200. 'oundation o( t)e omtec Energiemanagement /mb*, -ienna
200 Estab"is)ment o( Energye((icient into t)e 'uture3 4
&I E 16001
2010 Starting branc) o((ice EnvidatecOst in 7e#aterinburg, 8ussia
Com%any Envidatec (ounded out o( E9O as an inde%endent business
to be a centre o( e+%ertise on energy management systems9
Centra" area o( e+%ertise is energy e((iciency ana"ysis, individua"
tai"oring o( so"utions to reduce costs, and t)e im%"ementation o( said
so"utions9
Service %rovision, )ard:are and so(t:are (or e((icient energy use9
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Com%any Structure
*ead;uartersHamburg
E+ecutive Management
Sa"es and Mar#eting
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Energy Management System
Envidatec /mb*
Ana"ysis >
Conce%tua"isation
Energy E((iciency Ana"ysis,
Im%"ementation Conce%ts,
Energy Management
Systems
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Energy Management System
?ega" 'rame:or# Se"ectionB
Energieeins%arungsgeset EnE/0 Energy "avings 3a4
Energieeins%arverordnung EnE-0 Energy "avings #rdinance
ErneuerbareEnergien/eset EE/0 ene4able Energy 3a4
ErneuerbareEnergienDrmegeset EEDrme/0 3a4 on
ene4able Energy in Heating !undesImmissionssc)utgeset !imSc)/0 Federal Emissions
5ontrol 3a4
Energiee((iiengeset EnE(/ Ent:ur(B0 Energy E))iciency 3a4
6Dra)t!
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Energy Management System
Introduction o( 8egu"atory System in /ermany
Stage
begins 201$B
F%dates to Energy Management SystemsMandatory (or Com%aniesG
:i"" be a condition (or Energy Ta+ 8ebatesB
Stage $
begins 2012B
Introduction o( Management
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Energy E))iciency
7nalysis
#ptimisation
ISO 50001
8onitor and
8easure
EnMS according to
5ontinuous 5ontrol
o) Improvement
Energy Management System ISO 50001
A
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Energy Management System ISO 50001
Centra" Ideas
/oa"s
To o((er su%%ort in t)e deve"o%ment o( systems and %rocesses :)ic)im%rove energy e((iciency
Systematic energy management "eads to 8eduction o( costs
8eduction o( green)ouse gas emissions
&eve"o% a cor%orate energy %o"icy
&e(ine aims and %rocesses
Ta#e into account necessary measures to im%rove out%ut
Success is on"y attainab"e :it) t)e su%%ort o( a""
de%artments, at a"" "eve"s, inc"uding to%"eve" management
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Me)r Energiee((iien
(Hr More
Energy E((iciency
(or
Industry
and
Manu(acturing
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C"ient
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Monitor andMeasure
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Co((ee !rea#
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Introduction toISO 50001 &I E 16001
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Energy Management System
T)e origin o( ISO 50001 &I E 16001
DI' E' 1(%%1 adopted in 9uly,%%: in Europe
;ased on +D57-cycle
'early identical to I"# $%%%1
"ame "tructure as I"# 1*%%1
elated to 2DI *(%, 6Germanengineering norm aboutenergy management!
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&e(inition o( Energy Management System
'rom -&I 602
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Monitor andMeasure
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ISO 50001 4 Terms and &e(initions
Action
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ISO 50001 4 Terms and &e(initions
Energy Management System EnMS or EMSB $9$B
"et o) interrelated or interacting elements o) an organi@ation toestablish energy policy and ob=ectives and to achieve those
ob=ectives.
Energy
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ISO 50001 4 Terms and &e(initions
Energy use $96B
8anner or kind o) application o) energy.
'#TE 1 Eamples are ventilation0 heating0 processes0 production
lines.
'#TE , The uantity o) the energy applied is epressed as energy
consumption.
Energy base"ine $9.B
Auantitative re)erence providing a basis )or comparison o) energy
per)ormance
Energy e((iciency $9B
Engineering accepted use o) the term by the organisation.
'#TE Eamples are conversion e))iciency0 energy reuired&energy
used0 output&input0 theoretical energy used to operate&energy
used to operate.
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ISO 50001 4 Terms and &e(initions
Energy %ro(i"e $910B
"tatus o) the organisation?s energy per)ormance.
Energy %er(ormance $9B
8easurable results related to energy.
Eamples energy e))iciency0 energy intensity 6the inverse o) energy
e))iciency!0 speci)ic energy use0 energy consumption 6energy usedivided by product or other appropriate variable etc.!.
Energy %er(ormance indicator En
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ISO 50001 4 Terms and &e(initions
Energy Efficiency
Energy Consumption
Energy Intensity
Energy Performance
Specific Energy Use
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ISO 50001 4 Terms and &e(initions
oncon(ormity $91$B
'on-)ul)illment o) a reuirement.
Ob=ective $91B
Desired outcome or achievement set to meet the organisation?s policyrelated to energy.
Organisation $915B
5ompany0 corporation0 )irm0 enterprise0 authority or institution0 or part
or combination thereo)0 4hether incorporated or not0 public or private0
that has its o4n )unctions and administration and that has theauthority to control its energy use and consumption.
Team $92B
person or person6s! responsible )or e))ective implementation o) the
energy management system activities and delivering energy
per)ormance improvements
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ISO 50001 4 Terms and &e(initions
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ISO 50001 4 Terms and &e(initions
8ecord $920B
Document stating results achieved or providing evidence o) activitiesper)ormed.
'#TE ecords can be used0 )or eample0 to document traceability
and to provide evidence o) veri)ication0 preventive action and
corrective action.
To% management $921B
+erson or group o) people 4ho directs or controls an organisation atthe highest level.
'#TE Top management controls the organi@ation de)ined 4ithin the
scope o) the management system )or energy.
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S%ecia" 8e;uirements o( ISO 50001
Im%ortant conditions in t)e organisation (or t)e(unctioning o( an energy management system
Energy Team
authorised by the top management
acting as
&ocumentation
collection o) documents concerning energy use0
processes0 installations and 4ork )lo4s as 4ell asreports and revie4s
has to be maintained 6! and be accessible tothe personnel
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S%ecia" 8e;uirements o( ISO 50001
&ocumentation re;uirementsT)e "eve" o( detai" :it)in t)e system documentation s)ou"d be su((icient
to describe t)e energy management system and t)e interaction bet:een
its %rocesses, systems and activities9
T)is documentation s)ou"d be better to integrate :it) e+isting
management systems im%"emented by t)e organisation9
T)e e+tent o( energy management system documentation may di((er
(rom one organisation and anot)er,
de%ending on
t)e sie and ty%e o( organisation and its energy usesG t)e com%"e+ity o( %rocess and t)eir interactionsG
t)e com%etence o( %ersonne"G and
t)e maturity o( organisationKs management system9
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Energy Management System ISO 50001
Energy
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Energy Management System ISO 50001
Energy
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?unc) !rea#
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Integration o( ISO 50001 in ot)er Standards
EMAS III ISO 1001
&I E 16001
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Simi"arities ISO 1001 ISO 50001
Same structure out"ine
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&i((erences ISO 1001 ISO 50001 1B
7dditional energy speci)ic terms and de)initions +rovide resources )or obtaining in)ormation and )or
achievement o) ob=ectives
Itemisation o) possibilities )or energy savings0energy per)ormance indicators
'omination o) an energy manager reporting to thetop-management
euirements in the operational controls 6energeticconsiderations )or the purchasing department0
criteria )or the operation and maintenance!
&i(( ISO 1001 ISO 50001 2B
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&i((erences ISO 1001 ISO 50001 2B
Estimation o) the potentials )or more e))icient energy
8anagement evie4 decisions and actions to improvethe energy per)ormance
egular0 detailed energy revie4s 6not only once0 as in
the environmental assessment! 5heck-list
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Integration o( ISO 50001 into ISO 1001 $B
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Integration o( ISO 50001 into ISO 1001 $B
Im%"ementation and O%eration
To add to I"# 1*%%1
Auali)ication and competence o) managementrepresentative concerning energy e))iciency
7dditional topic )or training energy
Energetic consideration in procurement0 energye))iciency as a criterion
ate the energy consumption in the interpretation0
modi)ication or repair o) any assets0 including buildings04ith substantial impact on energy consumption
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Co((ee !rea#
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Energy Management System ISO 50001 To%ics
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Monitor andMeasure
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Energy
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Energy
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Im%"ementationand O%eration
Top 8anagement must make the necessary resources
available 6personnel0 technical and )inancial capital0 kno4-ho4!
+ersonnel must be provided 4ith adeuate kno4ledge 6energypolicies0 reuirements o) the En8"0 in)luence o) their 4ork on
total energy usage0 etc.! +rovision o) Training
Internal and eternal communication
Documentation describing the organisation?s En8"
5ommunicate 4ork )lo4s and plans o) action that guarantee
compliance 4ith the )irm?s energy policy
gy g y %
Energy Management System ISO 50001 To%ics
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C)ec#ing andCorrective Action
gy g y %
The organisation shall ensure that
the key characteristics o) its operations that determine energy
per)ormance are monitored0 measured and analysed the euipment used in monitoring and measuring o) key
characteristics provides data 4hich is accurate and repeatable
ey characteristics shall include at a minimum the energy pro)ile0
signi)icant energy uses and
e))ectiveness o) the action plans in achieving ob=ectives and
targets.
Energy Management System ISO 50001 To%ics
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?oca" System
So"utions
3imit 2alue 8onitoring eporting
Internet
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Monitor andMeasure
Evaluation and description o) the reuirements o) the
organisation?s energy program
+eriodic measurement0 oversight and recording o) centralenergy uses0 as 4ell as the )actors a))ecting them
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Energy Management System ISO 50001 To%ics
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Interna" Audit
Eamples o) sub=ects )or consideration by internal auditing include
proper implementation o) energy management programmes0
processes and systems opportunities )or continual improvement
capability o) processes and systems
use o) in)ormation technology.
Internal audits may be per)ormed by employees o) the organisation
and&or by eternal parties appointed by the organisation. In both
cases the person or persons per)orming the audits are uali)ied0
eperienced0 ob=ective0 impartial and independent o) the area o)
the organisation to be audited.
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Energy Management System ISO 50001
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Monitor and
Measure
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Monitor and
Measure
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Organisation euirements )or measurements and monitoring o) your En8"
egularly measuring0 updating and storing the important energyconsumptions
7ccuracy and reproducibility o) the measurement setup
Measurements :i"" be used (or t)e
&e(inition o( /oa"s o( Energy 8eduction
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Energy Management System ISO 50001
Monitor and Measure
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Energy-revie4 has to contain
Historical and actual energy consumption on the basis o)measurements and other data
Goals o) energy reduction J relative measurement o) energy use
Energy use per piece0 per kg0 per sm or sth. comparable
Goal o) energy independent o) change in production
Energy Management System ISO 50001
Monitor and Measure
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&e(ine o%erative goa"s Ana"ysis o( energy consum%tions e9 g9 o( %rocesses,
com%ressedair, )eating, i""umination,999B is (aci"itated
Intermittent estimation and va"idation o( energy consum%tions
Introduction o( %er(ormance indicators (or energetic %o:er
e. g. kBh per production unit e. g. kBh per sm building area
Lse key values )or ongoing control0 to assure intervention in thecase o) deviations
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Energy Management System ISO 50001
System Setu% distributed So"utionB
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@E-is Service Center
@E-is et:or#
&ata "ogger -I&A$50
&!
So(t:are
Energy Management System ISO 50001
System Setu% interna" So"utionB
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?O
!,%%
!,%%
E-F
"ynchr.
00 0 001
Fser
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5onverter measurements Direct measurements "4itching operations
;ello4-0 rotary piston-0 turbine gas meter
Electric Meter
2orte-0 ultrasonic )lo4 meter
Energy Management System ISO 50001
Measuring Tec)ni;ue
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Fan-0 volume meter & Boltmann meter
Lltrasonic )lo4 meter
Flo4 meter
Thermometer
+ressure-0 partial pressure transmitter
Services o( t)e Envidatec /mb*
Measuring Tec)ni;ue
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Conce%tua" design o( measuring %oints
Determination o) important consumers
Determination o) suited measuring techniue
5reation o) a system solutions
Monitoring t)e insta""ation Commissioning
O%eration o( t)e monitoring net:or#
Tem%orary measurements
Turn#ey insta""ation
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Co((ee !rea#
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&etai"s Energy Contro""ing
Energy Management System ISO 50001
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Monitor and
Measure
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8egister
O%timise
Energy report
;enchmarking
8easuring and recording o)
relevant operational data
eduction o) costs
Implement 8easures
6organisational and
investment!
5ontrol o) success
Ana"yse
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Energy andO%erating &ata
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Fsers%eci(ic access %rivi"ege Access :it) standardbro:ser
Fsers%eci(ic system design
Automatic data ac;uisition
Cyc"ic data de"ivery
&ata e+%orts CS-, MSCOSB
Dindo:scom%"iant inter(ace
8e%resentation in tree structures
*ig) data security
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!enc)mar#ingToo" @E!enc)
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Com%arison o( consum%tion andcosts based on de(inedindicators
Creating ran#ings (or rea" estate,o((ices or (aci"ities
8e%resentation o( t)e %ercentageerrors
Convenient gra%)ica" %rocessing
A"armToo" @EA"arm
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Automatic monitoring o( energyand o%erating data
8e%orting and a"erting ont)res)o"d vio"ation
A"arming via SMS, emai" or (a+
Storage o( a"" re"evant records int)e database
Com%re)ensive a"armmanagement :it) (eedbac#
Energy 8e%orting
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Customers%eci(ic
Automatic generation o( conciseenergy re%orts
Accounting o( mont)"y or :ee#"y
%eriods
8e%resentation o( consumer
ratings :it) s%eci(ic #ey (igures
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Dater "ea#age
O%timisation E+am%"e 1
&etecting Dater ?ea#age
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"tandard 4eek 8on. - "un.
Savings 10,500 m$ year, or a%%ro+imate"y $$,000 Q year
g
Dater use a(ter o%timisation
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Savings 1$,000 #D) year, or a%%ro+imate"y 22,000 Q year
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Savings 2.2,000 #D) year, or a%%ro+imate"y $1,000 Q year
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?unc) !rea#
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Case Studies
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E+am%"e ?S/ S#y C)e(s
8ene:a" o( t)e
Coo"ing Insta""ation
!rie( Introduction ?S/ S#y C)e(s &eutsc)"and /mb*
?S/ S#y C)e(s is t)e :or"dJs "argest %rovider o( integrated in("ig)t
so"utions, inc"uding catering, %rocurement, e;ui%ment, aircra(t sa"es
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so"utions, inc"uding catering, %rocurement, e;ui%ment, aircra(t sa"es
to in("ig)t management9
?S/ S#y C)e(s serves
more t)an
$00 air"ines in some200 estab"is)ments
in countries and
%roduces 1 mi""ion
air"ine mea"s
%er year9
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19 Ste%
Identi(ication o( %otentia" savings
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8esu"ts o( t)e data monitoring energy e((iciency ana"ysis
-enti"ation
Freuency regulation o) ventilation *% M reduction
untime optimisation o) ventilation 1$ M reduction
Energy data monitoring
Transparency o) energy consumptions $-1$ M reduction
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t)e o"d insta""ation
19 Ste%
Identi(ication o( %otentia" savings
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Coo"ing insta""ation
5ooling through a )reuency-integrated )acility
5ooling adapted to be epected load spectrum & ,%-,$M
Heat adsorption and de)rosting o) re)rigerator in the cooling rooms
Intelligent control 4ith de)rosting on demand & O-1,M
ene4al o) heat recovery
Lse heat )or hot 4ater generation and ventilation & at least ,%M
Heat incursion into the cooling )acilitiesBarm air curtain & ,-$M
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S i )i d
8esu"ts
Tota" 8eduction o( Consum%tions
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Savings ac)ieved
Saving e"ectric %o:er N 2$ MD) year
$6 R 8eduction o( e"ectric %o:er consum%tion
Saving )eat N 1,. MD) year
65 R 8eduction o( )eat usage
8eduction CO2Emission N a%%ro+9 500 t year
56 R 8eduction CO2Emission
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Investment N 259000 Euro
'unding N .09000 Euro
8esu"ts
Cost e((ectiveness o( t)e insta""ation
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Saving N 1529000 Euro year
Tec)nica" amortisation %eriod N 2 years, mont)s
inc"uding (undingB
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!rie( Introduction !ode C)emie
!ode C)emie is one o( t)e "eading %roducers (or disin(ection and
antise%sis %roducts in Euro%e9 !rands "i#e Steri""ium or Cutase%t
are used everyday in over 0 countries :or"d:ide
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are used everyday in over 0 countries :or"d:ide9
Starting Situation Energy Costs and Consum%tions
Com%"ete energy consum%tion in 200
Electric po4er , *N: *O% kBh
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Electric po4er ,0*N:0*O% kBh Gas *0$%%0%%% kBh
Bater ,N0*1* m
3oad peak in ,%%: 4as $%N.O kB
Energy Costs in 200
Electric po4er ,*(0,N P
Gas 1O,0*: P
Bater 110*:* P
CO2Emission in 200
,0(,,0,N kg
Starting Situation Com%ressed Air insta""ation
Com%ressor Mode" Motor
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%o:er inc"9(an
tion in id"etime
5ompressor 17E"E
;" (1 N kB 1% bar $. m&min *1.N kB :.* bar :.N bar ,$.% kB
5ompressor ,7E"E
;" (1 N kB 1% bar $. m&min *1.N kB :.( bar 1%.% bar ,*.* kB
5ompressor 7E"E
7"D 1 1O.$ kB 1% bar ,.N m&min 1O.: kB O.N bar :.( bar O. kB
5ompressor 7E"E
7"D N ,,.% kB 1% bar .1 m&min ,O.N kB O.N bar :.( bar N.* kB
5ompressor 7"D 1 4as echanged 4ith a ne4 7E"E 7"D N
Additiona" Com%onents
Adsor%tion de)umidi(ier &E?TEC*, Mode" UD 50, year o(
manu(acture 1
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*o"ding tan# 29000 ", year o( manu(acture 1
Adsor%tion de)umidi(ier &E?TEC*, Mode" Eurodry 205
*o"ding tan# .50 ", year o( manu(acture 12
8e;uirements (or t)e setu%
&emand (or "arger com%ressed air ca%acity
Increase o( energy e((iciency
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Increase o( energy e((iciency E+c)ange o( o"d com%onents as :e"" as ac;uisition o( ne: ones
5onceptualisation o) a system combining old and ne4
components and satis)ying ne4 capacity demand
Ac;uired &ata
The installation 4as monitored over a period o) one 4eek. From
1O.11.,%%: to ,$.11.,%1% the pro)iles o) the compressors 4ere taken.
D i th 1(O h ) th d i d th h
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During the 1(O hours o) the measured period the compressors have
consumed 90 #D) o) electric po4er. From this 59$5 #D) 4ere used
during load operation and $96 #D) in idle time. There)ore0 $. Ro) theelectric po4er 4ere consumed in the idle time.
During the measured period0 the compressors have done $19$1alternations o) load. Taking the mean value per compressor results in one
alternation o) load every 5$ s.
Electric po4er consumption total 1 4eek 90 #D) $ Q
Electric po4er consumption total 1 year 900 #D) 52912 Q
Electric po4er consumption idle time 1 4eek$96 #D) $ Q
Electric po4er consumption idle time 1 year 109$ #D) 1.91 Q
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&imensioning o( t)e ne: Com%ressed Air Insta""ation
'or increase o( energy e((iciency rene:a" o( some %arts o( t)e
com%ressed air insta""ation
S i " ( " ti d t "
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S%ecia" (ocus on regu"ation and contro"
e: (re;uency contro""ed com%ressors
Higher reliability and durability
Lse $ M less energy compared to ones in use
"4itch o)) 4hen no demand )or compressed air
So(t start (unction to avoid )ig) s:ic)ton currents
e: contro" )as to be com%atib"e :it) id"eruntime com%ressors
to im%"ement o"d com%ressors in t)e ne: setu%
connection to :aste )eat recovery
Adsor%tion &e)umidi(ier
E+%ected %otentia" energy saving :)en e+c)anging o"d co"d
regenerated adsor%tion de)umidi(ier against :arm regenerated
one 10 4 12 R
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one 10 12 R
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Daste *eat
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g % g g
:ater9
electric po4er consumption per year $$,.20 #D)
Baste heat potential .5 RE))iciency heat echanger .2 R
+otential saving per year 2$2,000 #D)
5#,-reduction per year 55 ta
Investment costs 2,000 Q
Tec)nica" amortisation %eriod 95 years
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Additiona" Measures
8e%airing o( t)e "ea#s
T)ere is no com%ressed air net or# it)o t "ea#s E en (or ne
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T)ere is no com%ressed air net:or# :it)out "ea#s9 Even (or ne:
net:or#s t)e "ea#age rate is a%%ro+9 10 R9 It is estimated t)at on"y
0R o( t)e "ea#s are %ossib"e to (i+9
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y p g
The eisting cold regenerated adsorption dehumidi)ier is used asredundancy. 7 ne4 4arm regenerated one 4ill be integrated.
7dditional components are a ne4 a)ter cooler0 super)ine )ilter and a
activated carbon )ilter.
Summary o( 8ea"isation Conce%t and Saving
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Investment costs )or compressor 21,610 Q
Investment costs adsorption dehumidi)ier $.,605 Q
Investment costs a)ter cooler 05,20 Q
Investment costs )ilter 01,$0 QInvestment costs storage 0$,560 Q
7dditional costs 12,500 Q
Investment costs total 2,$5 Q
Tec)nica" amortisation %eriod $91 years
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Energy E((iciency et:or# *amburg and M-
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#n "eptember ,,th0 ,%1% the )irst energy e))iciency net4ork Hamburg und8ecklenburg-2orpommern 4as )ounded in the castle o) "ch4erin.
1% energy intensive companies )rom Hamburg and 8ecklenburg-2orpommern
have )ormed a cross-industry net4ork
7t the moment 11 companies participating
1& o) the costs 4ill be )unded by the ;8L
Includes moderated energy e))iciency tables0 initial consultings0 Q
7ccompanied the implementation o) an energy management system to DI'
E' 1(%%1
unning time 6)unding time! years
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D)at does a net:or# c)angeW
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8esu"ts o( t)e o"dest net:or# Mode" *o)en"o)e
;ased on : enterprises
7)ter * year0 at 1% enterprises
R 1%%0%%% P& a Eenergy cost reduction
R 1%0%%% t 5#,& a 8igitation 1*% P gross revenue& t 5#,
R 7)ter deduction o) all costs 1% to ,% P& t 5#,renevue
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Energy cost reductionfrom 2007: ca. 120.000 / a
CO2 migitationfrom 2007: ca. 17.000 t/ a
Revenue of each reduced tonne CO2: 10 20
E ((i i t i t t) ' t 3
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ContactEnvidatec /mb*
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210. *amburg
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Energye((icient into t)e 'uture3Energy Management System ISO 50001
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