a c n g a 12 04 08 t 020 20 – 2(w)
TRANSCRIPT
A 145
A145
A 146
A
B
C
D
E
A 85° B 82° C 80°
D 55° E 75° H
K 55° L M 86°
P S T
V 35° W 80° Z
1
m
I.C S
Code I.C [mm] m [mm] S [mm]
A ±0,025 ±0,005 ±0,025
C ±0,025 ±0,013 ±0,025
E ±0,025 ±0,025 ±0,025
F ±0,013 ±0,005 ±0,025
G ±0,025 ±0,025 ±0,130
H ±0,013 ±0,013 ±0,025
J ±0,05–0,15 ±0,005 ±0,025
K ±0,05–0,15 ±0,013 ±0,025
L ±0,05–0,15 ±0,025 ±0,025
M ±0,05–0,15 ±0,08–0,20 ±0,130
N ±0,05–0,15 ±0,08–0,20 ±0,025
U ±0,08–0,25 ±0,13–0,38 ±0,130
3
A
3°B
5°
C7°
D15°
E20°
F25°
G30°
N0°
P11°
O
2
I.C [mm]
l l l l l lC D S T V W
3,97 06
5,0
5,56 09
6,0
6,35 06 07 11 11
8,0
9,525 09 11 09 16 16 06
10,0
12,0
12,7 12 15 12 22 22 08
15,875 16 15 27
16,0 19
19,05 19 19 33
20,0
25,0 25 25
25,4 25
31,75
32
5
C N G A 12 04 08 T 020 20 – 2 (W)1 2 3 4 5 6 7 8 9 10 11 12
A B
> 65°
C
> 65°N
Q≤ 65°
W≤ 65°
X
4
General turning ISO code – PCBN & PCD inserts
Mill
ing
Dril
ling
Tech
nica
lIn
form
atio
nIn
dex
Turn
ing Insert shape
Special
Tolerance classClearance angle
Special
Cutting edge length l [mm]
Insert shape
Fastening features (metric)
Insert shape
Special
A 147
A
B
C
D
E
r
Code r
00 –
02 0,2
04 0,4
08 0,8
12 1,2
16 1,6
20 2,0
24 2,4
32 3,2
X
MO
7
Code
1
2
3
4
11
Code
E
F
T
S
8
S S
Code S Code S
02 2,38 06 6,35
T2 2,58 T6 6,75
03 3,18 07 7,94
T3 3,97 09 9,52
04 4,76 T9 9,72
T4 4,96 11 11,11
05 5,56 12 12,70
T5 5,95
6
Code
W
fn
12
Code α
05 5°
10 10°
15 15°
20 20°
25 25°
30 30°
10
α
Code b
010 0,10
015 0,15
020 0,20
025 0,25
030 0,30
035 0,35
040 0,40
045 0,45
050 0,50
100 1,00
200 2,00
9
b
YCB111 YCB121 YCB131 YCB211 YZB121 YZB221 YZB231 YCD421
S01525 S01520 S01525 S01020 S01020 T02020 T02025 F
S01525 S02020 S02025 S01020 S01020 T02020 T02025 F
General turningISO code – PCBN & PCD inserts
Mill
ing
Dril
ling
Tech
nica
lIn
form
atio
nIn
dex
Turn
ing
Nose radius r [mm]
Special
Round inserts
Cutting edge profile
Cutting edge Insert shape
Rounding
Sharp edge
Chamfer
Chamfer + Rounding
Insert thickness S [mm]
Chamfer angle αChamfer width b [mm]
Standard edge preparation
CBN Solid CBN PCD
Rayon = 0,4 mm
Rayon ≥ 0,8 mm
Other edge preparation on demand.
Cutting edges
Form
Extra
Description
Curve
Wiper
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
CNGA L I.C S d12 04 12.9 12.7 4.76 5.16
CN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
CNGA120404-2 0.4 0.08-0.50 0.05-0.20
CNGA120408-2 0.8 0.08-0.50 0.05-0.25
CNGA120412-2 1.2 0.08-0.50 0.05-0.30
CNGA120408-2W 0.8 0.08-0.50 0.05-0.25
CNGA120412-2W 1.2 0.08-0.50 0.05-0.30
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DCLNR/L PCBNR/L PCLNR/L MCBNR/L MCLNR/L PCLNR/L
Kr: 95° Kr: 75° Kr: 95° Kr: 75° Kr: 95° Kr: 95°
A197 A204 A205 A218 A219 A284
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A148
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
DNGA L I.C S d15 06 15.5 12.7 6.35 5.16
DN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
DNGA150604-2 0.4 0.08-0.50 0.05-0.20
DNGA150608-2 0.8 0.08-0.50 0.05-0.25
DNGA150612-2 1.2 0.08-0.50 0.05-0.15
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DDJNR/L PDJNR/L PDNNR/L MDJNR/L MDPNN PDSNR/L PDUNR/L
Kr: 93° Kr: 93° Kr: 63° Kr: 93° Kr: 62°30' Kr: 62°30' Kr: 93°
A198 A206 A207 A220 A221 A286 A287
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A149
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
SNGA L I.C S d12 04 12.7 12.7 4.76 5.16
SN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
SNGA120408-2 0.8 0.08-0.50 0.05-0.25
SNGA120412-2 1.2 0.08-0.50 0.05-0.30
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DSBNR/L PSBNR/L PSDNN PSKNR/L PSSNR/L MSBNR/L MSRNR/L
Kr: 75° Kr: 75° Kr: 45° Kr: 75° Kr: 45° Kr: 75° Kr: 75°
A199 A208 A210 A211 A212 A222 A223
MSKNR/L MSDNN PSKNR/L
Kr: 75° Kr: 45° Kr: 75°
A224 A225 A289
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A150
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
TNGA L I.C S d16 04 16.5 9.525 4.76 3.81
TN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
TNGA160404-3 0.4 0.08-0.50 0.05-0.20
TNGA160408-3 0.8 0.08-0.50 0.05-0.25
TNGA160412-3 1.2 0.08-0.50 0.05-0.30
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DTGNR/L PTFNR/L PTTNR/L PTGNR/L MTGNR/L MTJNR/L MTJNR/L-Z
Kr: 91° Kr: 91° Kr: 60° Kr: 90° Kr: 90° Kr: 93° Kr: 93°
A200 A213 A214 A215 A226 A227 A228
MTFNR/L PTFNR/L
Kr: 91° Kr: 90°
A229 A290
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A151
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VNGA L I.C S d16 04 16.6 9.525 4.76 3.81
VN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
VNGA160404-2 0.4 0.08-0.50 0.05-0.20
VNGA160408-2 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DVVNN DVJNR/L MVVNN MVJNR/L
Kr: 72°30' Kr: 93° Kr: 72°30' Kr: 93°
A201 A202 A230 A231
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A152
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
WNGA L I.C S d08 04 8.69 12.7 4.76 5.16
WN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
WNGA080404-3 0.4 0.08-0.50 0.05-0.20
WNGA080408-3 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
DWLNR/L PWLNR/L MWLNR/L PWLNR/L
Kr: 95° Kr: 95° Kr: 95° Kr: 95°
A203 A217 A232 A291
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A153
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
CCGW L I.C S d06 02 6.4 6.35 2.38 2.809 T3 9.7 9.525 3.97 4.412 04 12.9 12.7 4.76 5.5
CC** positive insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
CCGW060204-1 0.4 0.08-0.50 0.05-0.20
CCGW060208-1 0.8 0.08-0.50 0.05-0.25
CCGW09T304-2 0.4 0.08-0.50 0.05-0.20
CCGW09T308-2 0.8 0.08-0.50 0.05-0.25
CCGW120404-2 0.4 0.08-0.50 0.05-0.20
CCGW120408-2 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
SCACR/L SCLCR/L SCACR/L-SC SCLCR/L-SC SCLCR/L SCFCR/L SCLCR/L
Kr: 90° Kr: 95° Kr: 90° Kr: 95° Kr: 95° Kr: 90° Kr: 95°
A235 A236 A272 A273 A293 A310 A311
SCLCR/L
Kr: 95°
A313
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A154
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
DCGW L I.C S d07 02 7.8 6.35 2.38 2.811 T3 11.6 9.525 3.97 4.4
DC** positive insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
DCGW070204-1 0.4 0.08-0.50 0.05-0.20
DCGW070208-1 0.8 0.08-0.50 0.05-0.25
DCGW11T304-2 0.4 0.08-0.50 0.05-0.20
DCGW11T308-2 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
SDACR/L SDJCR/L SDNCN SDACR/L-SC SDHCR/L-SC SDJCR/L-SC SDNCN-SC
Kr: 90° Kr: 93° Kr: 62°30' Kr: 90° Kr: 107°30' Kr: 93° Kr: 62°30'
A237 A238 A239 A274 A275 A276 A277
SDQCR/L SDUCR/L SDZCR/L SDQCR/L
Kr: 107°30' Kr: 93° Kr: 85° Kr: 107°30'
A295 A296 A297 A315
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A155
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
TCGW L I.C S d11 02 11 6.35 2.38 2.516 T3 16.5 9.525 3.97 4.4
TC** positive insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
TCGW110204-1 0.4 0.08-0.50 0.05-0.20
TCGW110208-1 0.8 0.08-0.50 0.05-0.25
TCGW16T304-3 0.4 0.08-0.50 0.05-0.20
TCGW16T308-3 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
STACR/L STFCR/L STGCR/L STTCR/L STFCR/L STFCR/L
Kr: 90° Kr: 91° Kr: 91° Kr: 60° Kr: 91° Kr: 90°
A249 A250 A251 A252 A300 A319
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A156
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VBGW L I.C S d16 04 16.6 9.525 4.76 4.4
VB** positive insert BL (CBN) BH (CBN)
5°
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
VBGW160404-2 0.4 0.08-0.50 0.05-0.20
VBGW160408-2 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
SVJBR/L SVABR/L SVVBN SVQBR/L SVUBR/L
Kr: 93° Kr: 90° Kr: 72°30' Kr: 107°30' Kr: 93°
A240 A241 A242 A304 A305
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A157
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VCGW L I.C S d16 04 16.6 9.525 4.76 4.4
VC** positive insert BL (CBN) BH (CBN)
7°
P
K
N
H
ISO r ap f
YCB1
11YC
B121
YCB1
31
YCB2
11
VCGW160404-2 0.4 0.08-0.50 0.05-0.20
VCGW160408-2 0.8 0.08-0.50 0.05-0.25
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
SVVCN SVJCR/L SVUCR/L
Kr: 72°30' Kr: 93° Kr: 93°
A243 A244 A322
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A158
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
CNGN L I.C S12 04 12.9 12.7 4.76
CN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YZB1
21
YZB2
21YZ
B231
Medium Cut
CNGN120404 0.4 0.5-2.0 0.3-0.5
CNGN120408 0.8 0.5-2.0 0.3-0.5
CNGN120412 1.2 0.5-2.0 0.3-0.5
CNGN120416 1.6 0.5-2.0 0.3-0.5
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
CCLNR/L
Kr: 95°
A258
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A159
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
SNGN L I.C S12 04 12.7 12.7 4.7615 07 15.875 15.875 7.94
SN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YZB1
21
YZB2
21YZ
B231
SNGN120404 0.4 0.5-2.0 0.3-0.5
SNGN120408 0.8 0.5-2.0 0.3-0.5
SNGN120412 1.2 0.5-2.0 0.3-0.5
SNGN120416 1.6 0.5-2.0 0.3-0.5
SNGN150716 1.6 0.5-2.0 0.3-0.5
SNGN150720 2 0.5-2.0 0.3-0.5
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
CSKNR/L CSRNR/L CSDNN
Kr: 75° Kr: 75° Kr: 45°
A262 A263 A265
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A160
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
WNGN L I.C S08 04 8.69 12.7 4.76
WN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO r ap f
YZB1
21
YZB2
21YZ
B231
WNGN080408 0.8 0.5-2.0 0.3-0.5
WNGN080412 1.2 0.5-2.0 0.3-0.5
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A161
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning CBN inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
RNGN L I.C S12 04 12.7 12.7 4.7612 07 12.7 12.7 7.94
RN** negative insert BL (CBN) BH (CBN)
P
K
N
H
ISO ap f
YZB1
21
YZB2
21YZ
B231
Medium Cut
RNGN120400 0.5-2.0 0.3-0.5
RNGN120700 0.5-2.0 0.3-0.5
Ex stock On demand BL CBN with a low CBN contentBH CBN with a high CBN content
Tool holder
CRDNN
A264
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A162
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
CCGT L I.C S d06 02 6.4 6.35 2.38 2.809 T3 9.7 9.525 3.97 4.412 04 12.9 12.7 4.76 5.56
CC** positive insert DP
7°
80°
7°
P
K
N
H
ISO r ap f
YCD
421
CCGT060202** 0.2 0.05-0.50 0.05-0.15
CCGT060204** 0.4 0.08-0.50 0.05-0.20
CCGT09T304** 0.4 0.08-0.50 0.05-0.20
CCGT09T308** 0.8 0.08-0.50 0.05-0.25
CCGT120404** 0.4 0.08-0.50 0.05-0.20
CCGT120408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SCACR/L SCLCR/L SCACR/L-SC SCLCR/L-SC SCLCR/L SCFCR/L SCLCR/L
Kr: 90° Kr: 95° Kr: 90° Kr: 95° Kr: 95° Kr: 90° Kr: 95°
A235 A236 A272 A273 A293 A310 A311
SCLCR/L
Kr: 95°
A313
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A163
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
CCGW L I.C S d06 02 6.4 6.35 2.38 2.809 T3 9.7 9.525 3.97 4.412 04 12.9 12.7 4.76 5.56
CC** positive insert DP
P
K
N
H
ISO r ap f
YCD
421
CCGW060202** 0.2 0.08-0.50 0.05-0.15
CCGW060204** 0.4 0.08-0.50 0.05-0.20
CCGW09T304** 0.4 0.08-0.50 0.05-0.20
CCGW09T308** 0.8 0.08-0.50 0.05-0.25
CCGW120404** 0.4 0.08-0.50 0.05-0.20
CCGW120408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SCACR/L SCLCR/L SCACR/L-SC SCLCR/L-SC SCLCR/L SCFCR/L SCLCR/L
Kr: 90° Kr: 95° Kr: 90° Kr: 95° Kr: 95° Kr: 90° Kr: 95°
A235 A236 A272 A273 A293 A310 A311
SCLCR/L
Kr: 95°
A313
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A164
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
DCGT L I.C S d07 02 7.8 6.35 2.38 2.811 T3 11.6 9.525 3.97 4.4
DC** positive insert DP
7°
55°
7°
P
K
N
H
ISO r ap f
YCD
421
DCGT070202** 0.2 0.08-0.50 0.05-0.15
DCGT070204** 0.4 0.08-0.50 0.05-0.20
DCGT11T304** 0.4 0.08-0.50 0.05-0.20
DCGT11T308** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SDACR/L SDJCR/L SDNCN SDACR/L-SC SDHCR/L-SC SDJCR/L-SC SDNCN-SC
Kr: 90° Kr: 93° Kr: 62°30' Kr: 90° Kr: 107°30' Kr: 93° Kr: 62°30'
A237 A238 A239 A274 A275 A276 A277
SDQCR/L SDUCR/L SDZCR/L SDQCR/L
Kr: 107°30' Kr: 93° Kr: 85° Kr: 107°30'
A295 A296 A297 A315
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A165
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
DCGW L I.C S d07 02 7.8 6.35 2.38 2.811 T3 11.6 9.525 3.97 4.4
DC** positive insert DP
P
K
N
H
ISO r ap f
YCD
421
DCGW070202** 0.2 0.08-0.50 0.05-0.15
DCGW070204** 0.4 0.08-0.50 0.05-0.20
DCGW070208** 0.8 0.08-0.50 0.05-0.25
DCGW11T302** 0.2 0.08-0.50 0.05-0.15
DCGW11T304** 0.4 0.08-0.50 0.05-0.20
DCGW11T308** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SDACR/L SDJCR/L SDNCN SDACR/L-SC SDHCR/L-SC SDJCR/L-SC SDNCN-SC
Kr: 90° Kr: 93° Kr: 62°30' Kr: 90° Kr: 107°30' Kr: 93° Kr: 62°30'
A237 A238 A239 A274 A275 A276 A277
SDQCR/L SDUCR/L SDZCR/L SDQCR/L
Kr: 107°30' Kr: 93° Kr: 85° Kr: 107°30'
A295 A296 A297 A315
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A166
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
TCGT L I.C S d11 02 11 6.35 2.38 2.816 T3 16.5 9.525 3.97 4.4
TC** positive insert DP
7°
60°
7°
P
K
N
H
ISO r ap f
YCD
421
TCGT110202** 0.2 0.08-0.50 0.05-0.15
TCGT110204** 0.4 0.08-0.50 0.05-0.20
TCGT110208** 0.8 0.08-0.50 0.05-0.25
TCGT16T304** 0.4 0.08-0.50 0.05-0.20
TCGT16T308** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
STACR/L STFCR/L STGCR/L STTCR/L STFCR/L STFCR/L
Kr: 90° Kr: 91° Kr: 91° Kr: 60° Kr: 91° Kr: 90°
A249 A250 A251 A252 A300 A319
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A167
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
TCGW L I.C S d11 02 11 6.35 2.38 2.816 T3 16.5 9.525 3.97 4.4
TC** positive insert DP
P
K
N
H
ISO r ap f
YCD
421
TCGW110208** 0.8 0.08-0.50 0.05-0.25
TCGW16T302** 0.2 0.08-0.50 0.05-0.15
TCGW16T304** 0.4 0.08-0.50 0.05-0.20
Ex stock On demand DP Polycrystalline diamond
Tool holder
STACR/L STFCR/L STGCR/L STTCR/L STFCR/L STFCR/L
Kr: 90° Kr: 91° Kr: 91° Kr: 60° Kr: 91° Kr: 90°
A249 A250 A251 A252 A300 A319
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A168
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VBGT L I.C S d16 04 16.6 9.525 4.76 4.4
VB** positive insert DP
30°
5°
P
K
N
H
ISO r ap f
YCD
421
VBGT160402** 0.2 0.08-0.50 0.05-0.15
VBGT160404** 0.4 0.08-0.50 0.05-0.20
VBGT160408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SVJBR/L SVABR/L SVVBN SVQBR/L SVUBR/L
Kr: 93° Kr: 90° Kr: 72°30' Kr: 107°30' Kr: 93°
A240 A241 A242 A304 A305
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A169
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VBGW L I.C S d16 04 16.6 9.525 4.76 4.4
VB** positive insert DP
5°
P
K
N
H
ISO r ap f
YCD
421
VBGW160404** 0.4 0.08-0.50 0.05-0.20
VBGW160408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SVJBR/L SVABR/L SVVBN SVQBR/L SVUBR/L
Kr: 93° Kr: 90° Kr: 72°30' Kr: 107°30' Kr: 93°
A240 A241 A242 A304 A305
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A170
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VCGT L I.C S d16 04 16.6 9.525 4.76 4.4
VC** positive insert DP
7°
7°
35°
P
K
N
H
ISO r ap f
YCD
421
VCGT160402** 0.2 0.08-0.50 0.05-0.15
VCGT160404** 0.4 0.08-0.50 0.05-0.20
VCGT160408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SVVCN SVJCR/L SVUCR/L
Kr: 72°30' Kr: 93° Kr: 93°
A243 A244 A322
PCBN & PCD inserts General turning
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A171
System code A40 Grade selection A146 Technical info A447 Cutting data A324
Turning PKD inserts
Ideal machining conditionsNormal machining conditionsUnfavourable machining conditions
VCGW L I.C S d16 04 16.6 9.525 4.76 4.4
VC** positive insert DP
P
K
N
H
ISO r ap f
YCD
421
VCGW160404** 0.4 0.08-0.50 0.05-0.20
VCGW160408** 0.8 0.08-0.50 0.05-0.25
Ex stock On demand DP Polycrystalline diamond
Tool holder
SVVCN SVJCR/L SVUCR/L
Kr: 72°30' Kr: 93° Kr: 93°
A243 A244 A322
General turning PCBN & PCD inserts
A
Turn
ing
B
Mill
ing
C
Dril
ling
D
Tech
nica
lIn
form
atio
n
E
Inde
x
A172
System code A40 Grade selection A146 Technical info A447 Cutting data A324
A 173
A
B
C
D
E
Mill
ing
Dril
ling
Tech
nica
lIn
form
atio
nIn
dex
General turningTrouble shooting – PCBN & PCD
Turn
ing
Type of wearCountermeasure
Geometry Cutting condition
Flank wear – Sharper cutting edge for reduced cutting force– Smaller negative chamfer– Use positive inserts
– Reduce cutting speed– Increase feed rate to reduce operation time
Notch wear – Bigger radius – Use "method of altering feed rate"
Crater wear/breakage due to crater wear
– Sharper cutting edge for reduced cutting force – Reduce cutting speed– Increase feed rate to minimise operation time and
to increase distance between cutting edge and crater
Chipping due to rough condition or vibration
– Bigger negative chamfer angle and/or honed chamfer
– Increase feed rate to reduce number of hits
Flaking – Sharper cutting edge to reduce cutting force– Smaller negative chamfer– Use positive inserts
– Increase feed rate to reduce operation time
Thermal crack/breakage – Sharper cutting edge for reduced cutting force– Smaller negative chamfer– Use positive inserts
– Reduce cutting speed, feed rate and depth of cut– Dry machining
Chipping – Bigger negative chamfer – Increase cutting speed to reduce cutting force
For investigation please send us the used inserts. If breakage is the problem please use inserts only 80–90 % of expected tool life because broken inserts almost have no information.
Trouble shooting – PCBN & PCD